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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 626 (from 1991 to 1998, the year of issue)

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Mazda 626
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626
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Carburetor Nikki 30/34
Principle of operation
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Adjusting the carburettor
Check of elements of the carburettor
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Check of elements of the carburettor



HOT AIR SUPPLY

Operation system check hot air described in section 5.1.1.

HEATER INLET COLLECTOR

Scheme of the intake manifold heater

1. Ignition Switch
2. Temperature Switch, heated engine coolant
3. Heater inlet collector
4. Relay Heater
5. Battery

PERFORMANCE ORDER
1. When the engine is cold (coolant temperature below 60 ?� C), connect the voltmeter between a wire supply to the heater (usually thick red wire) and "weight". If the voltmeter does not register the battery voltage, check the temperature switch and the heater relay.
2. Connect a voltmeter between ground wire heater (black wire) and "weight" of the car. The registered voltmeter should be very low (0.25 volts or less). If the voltage is higher, check the grounding of the heater.
3. Disconnect the wires connecting the heater and connect the ohmmeter between them. Replace the heater, if conductivity is absent (resistance should be 1.0 or less).

TEMPERATURE SWITCH

PERFORMANCE ORDER
1. Connect the voltmeter between a wire supply temperature switch and "weight". The recorded voltage should be very low (0.25 volts or less), since the ground through the temperature switch.
2. If the recorded voltage is greater than 0.25 volts, then the temperature switch partially or completely open. Check it by disconnecting the wires and connect an ohmmeter between the terminals of the temperature switch. Meter should indicate an open circuit, if the switch is open, and therefore, the switch is faulty. If the ohmmeter indicates that the circuit is closed (indicating that the power switch), check the ground wire that connects the switch to the "weight" of the car.
3. Disconnect the ground wire in the supply must be rated voltage of the battery. If not, check the heater relay.
4. When the engine is warm (coolant temperature above 60 ?� C) and the ignition is switched on, the voltage in the supply temperature switch must be equal to the nominal voltage of the battery, as the circuit breaker must be open.
5. If the recorded voltage lower check the temperature on the conductivity of the switch, as described above. The switch must trip when the engine is hot, if not, then it is defective.

HEATER RELAY

Driving intake manifold heater relay

PERFORMANCE ORDER
1. When the ignition is switched on, make sure that the terminal 1 was the nominal voltage of the battery. If the building is not, check the connection wires to the ignition.
2. Check the rated voltage of the battery to terminal 3 (when the ignition is turned on or off). If the building is not, check the connection wires to the battery.
3. Temporarily ground terminal 2 and check the battery voltage at terminal 4. If the building is not, replace the relay.

VALVE fuel cut

PERFORMANCE ORDER
1. Turn on the ignition, then switch it off; the valve should click when turning the key in the ignition.
2. Connect the voltmeter between a wire supply valve and "weight". If the voltmeter does not indicate the battery voltage, check connection cables and the power supply (power is turned on the ignition switch).
3. Check the operation of the valve plug, disconnected a connection socket shut-off valve. Temporarily connect the wire Spanner positive terminal of the battery and the power cord of the valve, as well as the negative terminal of the battery and the housing of the solenoid valve (or valve ground wire, if available).
4. Apply and remove tension several times and check the clarity of the plunger stroke. Replace the valve if it is defective and cleaning will not improve its performance.

SYSTEM stopping delivery of fuel while reducing ENGINE SPEED (if equipped)

Terminal "weight" on the connector connection


PERFORMANCE ORDER
1. Connect a voltmeter between the "masses" on the connector to connect the valve and "weight" of the car.
2. When the engine is idling, the voltage should be less than 1.5 volts.
3. Increase the speed of the crankshaft; when the engine speed rises above 2300 rev / min, the voltmeter should show the nominal voltage of the battery.

SYSTEM lean burn while reducing ENGINE SPEED

Use a voltmeter to check the depletion of the fuel mixture
B. Terminal valve for lean burn

PERFORMANCE ORDER
1. Warm up the engine to normal operating temperature, then connect the voltmeter between the "B" connector to connect the valve system of the depletion of the fuel mixture and "weight".
2. Raise the engine speed to approximately 3000 rev / min. The registered voltmeter should be close to zero.
3. Quickly close the throttle and decreasing engine speed valve must emit a hissing sound; voltmeter indications should fall to zero. Then, the voltmeter should increase to the nominal battery voltage at lower engine speed below about 2100 ?� 100 r / min.
4. Check the stroke of the valve plug by removing the plug connection of the valve system of a lean fuel mixture. Connect Spanner wire positive (+) terminal of the battery and power supply terminal and a second valve Spanner wire negative (-) terminal of the battery and ground wire.
5. Apply and remove tension several times; the valve should click when applying and removing stress.

SWITCH SYSTEM IDLE

Use a voltmeter to test the switch

1. Adjusting screw

PERFORMANCE ORDER
1. Connect a voltmeter between the two connector terminals on the connection of the switch of system of idling; when the engine is idling, the voltage should be zero.
2. Raise the engine speed of the engine above 1250 ?� 50 rev / min; voltmeter should register the nominal voltage of the battery.

SYSTEM choke the engine while reducing ENGINE SPEED

Use a voltmeter to test the system of enrichment of a fuel mix
E. Terminal "weight" of the solenoid valve

Supplying power directly to the solenoid valve of system of enrichment of a fuel mix

D. Terminal supply solenoid valve
E. Terminal "weight" of the solenoid valve
PERFORMANCE ORDER
1. Warm up the engine to normal operating temperature, then connect the voltmeter between the "E" on the connector to connect the valve of system of enrichment of a fuel mix and "weight".
2. Lift the lever switch of system of idling to switch parted chain (1 - the switch of system of idling).
3. Open the throttle and raise the engine speed to 3000 rev / min. With increasing engine speed above about 2300 rev / min, the registrant voltmeter should equal the rated voltage of the battery.
4. Quickly close the throttle and decreasing engine speed to 2300-1500 r / min, the voltmeter should drop below 1.5 volts. When the engine speed falls below 1500 rev / min, voltmeter indications should increase to the nominal voltage of the battery.
5. Check the stroke of the plunger valve, having disconnected a socket connection of the valve of system of enrichment of the fuel mixture. Connect Spanner wire positive (+) terminal of the battery and power supply terminal and a second valve Spanner wire negative (-) terminal of the battery and the ground wire of the valve.
6. Apply and remove tension several times; the valve should click when applying and removing stress.

DAMPER THROTTLE (Provided with some models)

Adjusting the throttle damper
1. Lever

2. Locknut

3. Stem

PERFORMANCE ORDER
1. Warm up the engine to normal operating temperature and check the adjustment of the idle speed and the number of idle mixture
2. Leave the engine running at idle speed, then open the throttle and lift frequency of engine speed to 3000 rev / min.
3. Fully close the throttle; rod damper must touch the throttle lever at the engine speed 2,200 ?� 100 r / min.
4. Adjust the throttle damper, the damper rod to touch the throttle lever at the same engine speed.
5. Release the accelerator pedal and the damper should slowly return the throttle lever to the idle position.

Positioning mechanism THROTTLE (Provided with some models)

Check sitemy positioning throttle
1. Stem

PERFORMANCE ORDER
1. Leave the engine running at idle speed, then slowly open the throttle and raise the engine speed to approximately 3000 rev / min. When the engine speed rises above approximately 2000 rev / min, the diaphragm rod positioning system must be retracted diaphragm.
2. Slowly close the throttle; when the engine speed is reduced below about 1600-1800 r / min, the rod positioning system must be released to the throttle closed.

IRIS positioning system THROTTLE

Checking the diaphragm
PERFORMANCE ORDER
1. Disconnect the vacuum hose from the diaphragm and plug the outlet hose going to the solenoid valve (if installed).
2. Connect the vacuum pump to the vacuum pipe on the diaphragm and evacuated to obtain a vacuum of 300 m Hg; the diaphragm must fully retract the rod and the vacuum must be maintained for at least 30 seconds. Replace the diaphragm, if it is faulty.

Adjustment
PERFORMANCE ORDER
1. When the engine is idling (and all electrical equipment off), disconnect the vacuum hose diaphragm, connecting it to the solenoid valve positioning system throttle.
2. Connect the vacuum hose from the intake manifold to the connection on the diaphragm, passing the solenoid valve positioning system throttle; the frequency of engine speed should rise to 1050-1250 r / min.
3. Connect the hose from the vacuum manifold intake manifold to the connection on the diaphragm
4. Connect the voltmeter between the "masses" on the connector to connect the solenoid valve and "weight" of the car.
5. Adjust the aperture coupling mechanism by turning the adjusting screw in the desired direction.

Solenoid valve POSITIONING THROTTLE

Check solenoid valve positioning system Throttle

A hose from the intake manifold
B. the hose to the diaphragm positioning system Throttle
C. Socket

1. Supply voltage of 12 volts

PERFORMANCE ORDER
1. Connect a voltmeter between ground connector to connect the solenoid valve and "weight" of a vehicle; when the engine is idling, the voltage shown by the voltmeter should be almost zero.
2. Raise the engine speed of the engine to approximately 3000 rev / min, and the voltmeter should show pressure, about equal to the voltage of the battery.
3. Slowly close the throttle, reducing engine speed to about 1600-1800 rev / min; voltmeter indications should fall almost to zero.
4. When the engine is idling, disconnect the vacuum hose connecting the solenoid valve and the vacuum diaphragm of pipe on the solenoid valve; within manifold vacuum should not be present.
5. Disconnect a connection socket and connect the wire Spanner positive terminal of the battery and power supply wires to the terminals of the solenoid valve.
6. Connect the wire Spanner negative battery terminal and the ground terminal of the solenoid valve; the vacuum pipe should form a vacuum.
7. If the valve does not function as required, check the connecting wires of the solenoid valve and an electronic control unit and, if they are OK, check the electronic control unit.
8. Connect the vacuum hose and a connection socket for the completion of the test.

SYSTEM INCREASE ENGINE SPEED idling (model with hydrostrengthening STEERING)

Driving the system to increase the idle speed when the steering system hydrostrengthening
1. Ignition Switch
2. Switch on the system hydrostrengthening steering
3. Aperture
4. The solenoid valve (controlled by a switch in the steering hydrostrengthening)

When the engine is idling, turn the steering wheel; Throttle Positioning System to be activated and to increase the engine speed. If not, make the following checks.

Temperature compensation system of idling at high engine temperatures

The temperature compensator system idling at high engine temperatures

1. Valve compensator

2. Carburetor

3. The intake manifold

PERFORMANCE ORDER
1. Remove the air filter.
2. Disconnect the vacuum hose going to the expansion joints from pipe on the carburettor and connect the hose of the vacuum pump.
3. Measure the temperature of the outside temperature compensator; at a temperature below 67 ?� C canceller should be closed. At temperatures above 71 ?� C, the compensator must be opened.
4. Wait until the temperature drops below the compensator 67 ?� C using a vacuum pump, pump out the air to obtain a vacuum of 500 mm Hg; such pressure must be maintained for at least 10 seconds. If not, then the temperature compensator valve partially or completely open, and should be replaced.
5. Heat the temperature compensation to a temperature above 71 ?� C; using a vacuum pump draws air - pressure should not fall. If the vacuum is formed, then the temperature compensator valve is not completely open, and should be replaced.

Automatic choke

Check power

Operation checking electrical automatic choke described in section 5.1.1).





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