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	  printable version 
SOHC engine oil pump
 
   1 - cork, 40-50 N ??? m;    2 - O-ring;    3 - plunger;    4 - bolt, 12-15 N ??? m;    5 - a forward sealing ring;    6 - The front cover;    7 - internal gear oil pump;    8 - External gear oil pump;  |   9 - a cover of the oil pump;    10 - a lining;    11 - a lining;    12 - maslozabornaya tube;    13 - a bolt, 15-22 N ??? m;    14 - oil pan;    15 - Oil filter.  |  
    Withdrawal 
 
 |   PERFORMANCE ORDER  |  |   1. Remove the timing belt.  |  |   2. Remove all screws on oil sump.  |  |   3. Remove the oil pan.  |  |   4. Remove the 2 bolts and remove oil strainer with oil receiving pipe.  |  |   5. Remove the front cover.  |  |   6. Remove the oil pump.  |  |   7. Remove the internal and external gear pump the oil out of the front cover, previously noting their relative position.  |  |   8. Remove the plug and remove the spring and plunger.  |  
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    Check 
   |   PERFORMANCE ORDER  |  |   1. Check oil pan for cracks or damage and replace it if necessary.  |  |   2. Check the oil filter for cracks or damage and replace it if necessary.  |  |   3. Check the front cover for wear or damage in contact with the gear oil pump and replace it if necessary.  |  |   4. Check for worn or damaged gear teeth oil pump.  |      |   5. The probe measure the gap between the gear and the oil pump jack in a cover.    Maximum permissible backlash external gear of the oil pump: 0,12-0,18 mm   |      |   6. The probe measure the gap between the teeth of the gear oil pump.    Maximum permissible backlash between the teeth of the gear oil pump: 0.001-0.003 mm   |  |   7. The metal ruler and a feeler gauge, measure the side clearance of the oil pump gear.    Maximum permissible backlash of rotors of the oil pump: 0.04-0.06 mm   |      |  |  
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    Setting 
    Oil pump 
   |   PERFORMANCE ORDER  |      |   1. Install the outer and inner gear of the oil pump in the front cover, pre-aligning the marks made previously.  |  |   2. Install the oil pump cover and secure it with screws.  After tightening the bolts, make sure that the gears are turned easily and smoothly.    Torque: 8-12 N ??? m   |    3. Install a safety valve, a spring and screw cap, having tightened its demanded moment.  Before installation grease relief valve engine oil.      Torque: 40-50 N ??? m  |  
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    Front oil seal ring 
   |   PERFORMANCE ORDER  |  |   1. Inspect the O-ring for wear or damage working edges and replace it if necessary.  |  |   2. Check the condition of the spring confining ring sealing lips of the sealing ring.  |      |   3. Lubricate the outer surface of the new O-ring with engine oil.  The special tool 09231-22100 or sleeve of appropriate diameter, set the O-ring on the crankshaft until it touches the front cover.  |      |   4. The special tool 09231-22000 install the O-ring fully into the socket of the front cover.  |  |   5. Install the crankshaft pulley, timing belt and crankshaft pulley.  |  |   6. Replace the oil filter.  |  |   7. Remove any remnants of the old gasket mating surface of the oil pan and the engine block.  |      |   8. Apply a continuous layer of the sealant 4 mm on an interfaced surface of the oil pan.  Around the bolt holes sealant placed on the inner side.  After applying the sealant must install pallet no more than 15 minutes.  |    9. Install the oil pan to the engine block and tighten bolts.      Tightening torques: 6-8 N ??? m  |  
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