REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Clarus (1995 issue)

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Kia
	Clarus
		Maintenance
		Engines FE DOHC and DOHC T8
		Greasing system
		Cooling
		The power supply system and release
		Fuel system
		Ignition system
		Coupling
		Manual transmission
		ACP G4A-EL
		AKP 50-40 LE
		Axes and power shafts
		Steering
		Wheels and tires
		Suspension
		Body
		The air conditioning system
		Electrical equipment
		Brakes
			Technical data
			Bleeding the hydraulic system of a drive of brakes
			Checking the brake tubes and hoses
			Replacement brake hoses
			Installation height of the brake pedal
			Free running of the brake pedal
			The distance from the floor of the brake pedal
			Brake pedal
			Check the brake light switch
			The main brake cylinder
			Check the brake servo
			The front disc brake
			Rear Disc Brake
			Pressure regulator
			Parking brake
			Anti-lock brakes (ABS)
			The list of codes of malfunctions of brake system
			Precautions during repair
			Bleeding the hydraulic system of a drive of brakes
			Hydraulic control unit (HCV)
			ABS control unit
			Wheel speed sensor
			Rotor front sensor
			Main inspection
			Checking functionality
			Troubleshooting
		Electric schemes

The front disc brake

1 - flexible brake hose;
2 - a bolt;
3 - cap bolt (square head) and the sleeve;
4 - spring clip;

5 - cap and the bleeder valve;
6 - a support;
7 - guide the brake pads.

Withdrawal

PERFORMANCE ORDER

1. Lift the front of the car and fix on supports.

2. Remove the front wheels.

3. Remove the two protective covers and remove the two screws and the plug.

4. Remove the caliper.

5. Remove the spring clip.

6. Remove the brake pads.

7. Measure the thickness of the brake pads.

8. nakidnym wrench, disconnect the brake line, thus collect the leaked brake fluid.

9. Remove the two screws and remove the brake pad guide.

10. Measure the brake disc in four places circumferentially.

11. The indicator of hour type measure palpation of a brake disk.

12. Remove the two screws and remove the brake disc.

13. Remove rust and step around the perimeter of the brake disc. If necessary, replace the brake disc.

Check

PERFORMANCE ORDER

	1. Check the brake linings for contamination with oil or grease, wear, cracks, and also measure the thickness of the brake linings. The thickness of the brake pads: Rated: 11,0-11,5 mm The minimum allowable: 1.5 mm
2. Visually inspect the base of the brake pads for damage, cracks or uneven wear.
	3. Measure the thickness of the brake disc. Brake Disc Thickness: Par: 24 mm The minimum permissible 22 mm
4. indicator of hour type measure palpation of a brake disk at a distance of 8-12 mm from the outer edge. Maximum allowable runout: 0.1 mm.
A warning Excessive run-out can be caused by a free wheel bearing. Beating the bearing hub is unacceptable. Measurement - the outer edge of the brake disc.

Setting

PERFORMANCE ORDER

1. Installation is spent to sequences, return to removal, taking into account the following.

2. Fill with brake fluid and remove air from the system.

3. Check for fluid leaks.

4. Repeatedly press the brake pedal and make sure that the brake does not prevent the rotation of the wheel by hand.