REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Rio (2000 release)

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Kia
	Rio
		Instructions
		Engines A3E, A5D
		Greasing system
		Cooling
		Fuel system
		Ignition system
		Coupling
		Transmission
		Axes and power shafts
		Suspension
		Wheels and tires
		Steering
		Brakes
			Technical data
			Check the brake servo using devices
			One-way vacuum valve
			Vacuum brake booster
			Bleeding the hydraulic system of a drive of brakes
			Check of brake tubes
			Check and replacement of brake hoses
			Brake pedal
			Replacing the front brake pads
			Replacing brake pads on the rear drum brakes
			Repair the brake caliper
			Repair of the working brake cylinder
			The main brake cylinder
			The pressure
			Parking brake
			ABS control unit
			Hydraulic control unit (HCU)
			The front wheel speed sensor
			Rear wheel speed sensor
			A gear rotor of the wheel speed sensor
			Main inspection
			Checking functionality
		Body
		The air conditioning system
		Electrical equipment

Replacing the front brake pads

Brake disc and the front brake pads

1 - the brake hose;
2 - a bolt;
3 - a support;
4 - the brake pads;
5 - the holder of a support;

6 - guide plate;
7 - a plate;
8 - screws;
9 - Disc.

Withdrawal

PERFORMANCE ORDER

1. Lift the front of the car and fix on supports.
2. Remove the front wheels.
3. Remove the two protective cover, remove the two screws and remove the caliper.
4. Remove the brake pads and brake pad support plate.
5. Measure the thickness of the brake pads. The minimum thickness of the brake pads: 2.0 mm
6. nakidnym wrench, disconnect the brake line, thus collect the leaked brake fluid.
7. Remove the two screws and remove the holder of a support.
8. Measure the brake disc in four places circumferentially. Minimum brake disk thickness: 20 mm
	9. The indicator of hour type measure palpation of a brake disk. Maximum runout: 0.06 mm
A warning Excessive run-out can be caused by a free wheel bearing.
10. Remove the two screws and remove the brake disc.
11. Remove rust and step around the perimeter of the brake disc. If necessary, replace the brake disc.

Check

PERFORMANCE ORDER

1. Check the brake linings for contamination with oil or grease, wear, cracks, and also measure the thickness of the brake linings. The thickness of the brake pads: Rating: 10.0 mm The minimum allowable: 2.0 mm
	2. Visually inspect the base of the brake pads for damage, cracks or uneven wear.
	3. Measure the thickness of the brake disc. Brake Disc Thickness: Par: 22 mm The minimum permissible 20 mm
4. indicator of hour type measure palpation of a brake disk at a distance of 812 mm from the outer edge. Maximum allowable runout: 0.06 mm.
	A warning Excessive run-out can be caused by a free wheel bearing. Measuring the heartbeat spend at a distance of 812 mm from the outer edge of the brake disc.

Setting

PERFORMANCE ORDER

1. Install new or refurbished brake disc and secure it with two screws.
2. Install the caliper bracket and secure it with two screws. Torque: 78102 N ??? m
3. nakidnym wrench, connect the brake line to the caliper. Torque: 1318 N ??? m
	4. Special tool OKK30 430 017 press the piston into the cylinder support.
5. Install the brake pads into the caliper and install the caliper on the caliper holder.
6. Lubricate and tighten the two screws and plugs and tighten them to torque. Torque: 3040 N ??? m
7. Remove air from the hydraulic circuit brake system
8. Check for leaks of brake fluid.