REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks

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Volkswagen
	Golf 2 / Jetta
		General Information
		Engine
		The power supply system
		Coupling
		Transmission
			Refitting
			Four-speed transmission
				Specifications
				Dismantling gearbox
				Assembling the gearbox
				The gear change mechanism
			A five-speed manual transmission
			The four-speed transmission of type 020
			A five-speed transmission of type 020
			Automatic transmission
		Transmission
		Front-wheel Drive
		A steering
		Suspension
		Brakes
		Body
		Electrical

printable version

The gear change mechanism

The gear change mechanism

1 - the plug;
2 - a spring;
3, 4 - the plug;
5 - a shaft of the shift lever;
6 - the shift lever;
7 - finger shaft gear;
8 - shift rod;
9 - a bolt;
10 - Lead fork backing;
11 - a plug of inclusion of a backing;
12 - rod fork backing;
13 - a rod with a fork toggle 1-2 second gear;
14 - a rod with a fork toggle 3-4th gear;
15 - a bolt;
16 - coupling;
17 - the plug;
18 - connecting the tip;
19 - a nut;
20 - a collar;
21 - a bolt;

22 - Case;
23 - a shaft of the gearshift;
24 - Case;
25 - shift knob;
26 - the gear lever;
27 - washer;
28 - a spring;
29 - a nut;
30 - the top cup of a ball joint;
31 - the lower ball joint cup;
32 - the plug;
33 - plate;
34 - a lining;
35 - the case;
36 - a bolt

The adjusting eccentric

1 - a bolt;

2 - the shift lever;

3 - adjusting cam;

and - adjusting the size

Withdrawal

PERFORMANCE ORDER

1. Set the parking brake.

2. Set the gear lever to the neutral position.

3. Remove the bolt 21 (see. Fig. The gear change mechanism).

4. Slide the collar 20.

5. Remove the handle 25 the gear lever in the car.

6. Remove the cover 24.

7. Remove nuts 29.

8. Remove the gear shift lever assembly from the interior.

Setting

The installation of the gear lever is produced in reverse order of removal, brushing with the ball joint.

Adjusting the gearshift

PERFORMANCE ORDER

1. Place the transmission in neutral.

2. Loosen the bolt 21.

3. The second person in the car must be accurately set the gear lever to the position corresponding to neutral gear and keep it in this position. In the meantime, tighten the clamp bolt 21 20.

Eccentric adjustment

A warning

Since January 1991, instead of a ball joint on the gear lever establish the adjusting eccentric 3 (see. Fig. Adjustment eccentric).

PERFORMANCE ORDER

1. Turn on the first transmission.

2. Loosen the bolt 1.

3. Turn adjusting eccentric 3, setting the size of "a" is equal to 1-1.5 mm.

4. Tighten the bolt 1.

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Assembling the gearbox

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A five-speed manual transmission