REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks

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Volkswagen
	Golf 2 / Jetta
		General Information
		Engine
		The power supply system
		Coupling
		Transmission
			Refitting
			Four-speed transmission
			A five-speed manual transmission
			The four-speed transmission of type 020
				Specifications
				Dismantling gearbox
					Primary shaft
					Output shaft
					Synchronizer
					Differential
				Assembling the gearbox
				The gear change mechanism
			A five-speed transmission of type 020
			Automatic transmission
		Transmission
		Front-wheel Drive
		A steering
		Suspension
		Brakes
		Body
		Electrical

printable version

Output shaft

Output shaft

1 - an adjusting washer;
2 - the outer ring of the roller
tapered roller bearing;
3 - tapered roller bearing;
4 - secondary shaft;
5 - tapered roller bearing;
6 - plate;
7 - a bolt;
8 - the bearing;
9 - a bolt;
10 - a lock ring;
11 - a gear wheel of 4th transfer;
12 - a lock ring;
13 - a gear wheel of 3rd transfer;

14 - a gear wheel 2nd transfers;
15 - the needle bearing;
16 - an internal ring of the needle bearing;
17 - a blocking ring;
18 - synchronizer;
19 - a blocking ring;
20 - a gear wheel of 1st transfer;
21 - the needle bearing;
22 - washer;
23 - a spring;
24 - rusk;
25 - a nave of the synchronizer;
26 - sliding sleeve of the synchronizer

Adjustment of an axial backlash of a secondary shaft

1 - an adjusting washer;

2, 3 - the roller conic bearing;

4 - the plate;

5 - output shaft;

6 - a special plate;

7 - foot display;

8 - light;

9 - Rod;

10 - Bearing;

11 - a bolt

Adjustment

PERFORMANCE ORDER

1. Install shim 1 (see. Fig. Adjustment of an axial backlash of a secondary shaft) with a thickness of 0.65 mm.

2. Press in the outer ring of the roller tapered roller bearing 2.

3. Set the output shaft 5.

4. Set the plate 4 and screw bolts 11 to 40 Nm.

5. Install the support bar 10 with 9 and 8 indicator.

6. Lay the indicator under the leg 7 polished plate 6.

7. Move the output shaft up and down until it stops and remove the indicator, thereby determining the axial clearance. When measuring the output shaft can not be rotated.

8. Calculate the required thickness of the shim by the formula: S0 = 0,65 Sn 0,20, where S0 - required thickness shim, Sn - the measured value of the axial clearance.

9. Choose the desired shim thickness based on the supplied parts kits. Existing in sizes from 0.65 mm to 1.4 mm every 0.05 mm.

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Primary shaft

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Synchronizer