REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen
	Golf 2 / Jetta
		General Information
		Engine
		The power supply system
		Coupling
		Transmission
		Transmission
		Front-wheel Drive
		A steering
		Suspension
		Brakes
		Body
		Electrical
			Fuse and Relay
			Generator
				Specifications
				Removing and installing the generator
				Disassembly and assembly of the generator
				Testing the generator
				Replacement of brushes of the generator
				Replacement and adjustment of the belt drive generator
			Starter
			Headlight
			Replacing the front turn signal lamp
			Replacement of lamps of a back lantern
			Changing the light bulb license plate
			Windscreen wiper
			Wipers Tailgate
			Adjustment of a jet of washers of glasses
			Device combination
			Power indicator lights
			Ignition system
			Electrical circuits

printable version

Disassembly and assembly of the generator

Details generator from Bosch

1 - a cover from outside contact rings;
2 - rectifier unit;
3 - a stator;
4 - rear bearing;
5 - the rotor;
6 - a nut;
7 - spring washer;
8 - a washer;
9 - a pulley;
10 - washer;

11 - the fan;
12 - coupling bolt;
13 - washer;
14 - a cover from outside a drive;
15 - Front bearing;
16 - a cover of the bearing;
17 - key;
18 - voltage regulator brush holder;
19 - a bolt

Details generator from Motorola

1 - a spring of fastening the connecting pads;
2 - a cover of the rectifier unit;
3 - rectifier unit;
4 - Voltage Regulator;
5 - the brush holder;
6 - a cover from outside contact rings;
7 - coupling bolt;
8 - front bearing;
9 - fastening of the bearing plate;
10 - Spacer;
11 - key;

12 - a rotor;
13 - rear bearing;
14 - stator;
15 - a sealing ring;
16 - a cover from outside a drive;
17 - Spacer;
18 - washer;
19 - the fan;
20 - a pulley;
21 - washer;
22 - a nut

Dismantling

A warning

On cars can be installed generators from Bosch or Motorola.

PERFORMANCE ORDER

1. Secure the pulley and nut 6 (see. Fig. Details generator company Bosch).

2. Remove the spring washer 7 and washer 8.

3. Remove the pulley 9 to the rotor shaft.

4. Remove the washer 10.

5. Remove the fan 11.

6. Remove the key 17 with the rotor shaft.

7. Release the controller 18 voltage brush holder.

8. To mark the relative position of the front cover and the body of the generator.

9. Remove the screws 12.

10. Remove the front cover 14.

11. Unscrew the cover bolts 16.

12. Remove the cover 16 of the bearing.

13. Remove the bearing 15.

14. Remove the seal.

15. Remove the rotor 5 from the cover.

16. Remove the screws of the rectifier unit.

17. Remove the rectifier unit 2.

Generator of Motorola treated similarly (see. Fig. Details generator from Motorola).

Assembly

The assembly of the generator is carried out in sequence, return dismantling.

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Removing and installing the generator

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Testing the generator