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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Getz (2002 release)

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Hyundai Getz
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Hyundai
Getz
Operation and Maintenance
Engine
Transmission
Clutch
Possible malfunctions of coupling, their causes and remedies
Transmission
Possible malfunctions of a transmission, their causes and remedies
Front-wheel drive
Troubleshooting drive the front wheels, their causes and remedies
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Front-wheel drive



Tightening torques Nm
Wheel nuts ..... 90-100
Nut front wheel ..... 200-260
Nuts and bolts fastening the strut to knuckle ..... 110-130
Nut control arm ball joint to knuckle ..... 60-72
Nut of the spherical rod end ..... 16-34
Bolts brake to knuckle ..... 65-75
Nut rear hub ..... 80-90
Bolt lower shock absorber rear suspension ..... 100-120

Specifications
Parameter
Displacement
engine, l
eleven
1.3 / 1.5 / 1.6
Type constant velocity joints:
Joint 1.naruzhny
Joint 2.vnutrenny

1.Paper Type Tripod with spherical biscuits
2.Sharikovy
The permissible angle of rotation of the hinge, hail, at least:
outdoor
internal


45.3
22.3


45
22.5
Moment of resistance turning of wheel bearings, Nm, no more:
front
Rear




18



0.99
18

Applied Lubricants
Fitting lubrication
Name
Quantity g
Drive to the front wheels and roller ball joints (vehicles with 1.1 liter engine and manual):
protective cover of ball joints
protective cover roller hinges



SENTOPLEH 278m / 136K



70 ?� 6
95 ?� 6
Drive to the front wheels and roller ball joints (cars with engines of 1.3 / 1.5 / 1.6 liter and manual or automatic transmission):
protective cover of ball joints
protective cover roller hinges



SENTOPLEH 278m / 136K



85 ?� 6
95 ?� 6

Removing and installing front wheel drive
Description of construction

Front Wheel Drive
Fig. 3.81. Front Wheel Drive: 1 - a lock ring; 2 - the drive shaft; 3 - a lock ring; 4 - wheel bearing; 5 - knuckle; 6 - a protective casing; 7 - Disc; 8 - the nut drive in the hub of the front wheel


The drive and front wheel hub shown in Figure 3.81.
Each wheel comprises two constant velocity joints and the shaft. The external hinge consists of a body, a separator, and the inner ring of six balls. The hinge housing and cage grooves to accommodate beads. The grooves formed in the longitudinal plane along a radius to provide the desired angle of rotation of the outer hinge.
Spline tip hinge housing is installed in the front wheel hub and is fixed thereto with a nut. The housing is mounted on a hinge shaft splines between the lock washer, retaining ring and locking ring.

NOTE
To prevent fall puller 09568-34000 suspend it on a wire or rope to any part situated close.

The inner joint differs from the outer in that the track body and case are straight, allowing the hinge parts movable longitudinally
direction (it is necessary to compensate for the movements caused by vibrations of the front suspension and power unit), as well as the fact that the transmission torque of the engine components are not beads and rolls.
In the outer hinge balls set a sorting group, if necessary, replace all six balls of the hinge; balls must be the same sorting group.
Details joints are lubricated with special grease for constant velocity joints, which is laid in the joint housing during assembly. Sealing of joints is provided with rubber protective covers that are fastened with metal fastening clips.
Withdrawal
Raise the car, remove the front wheel.

Nut drive in the hub of the front wheel
Fig. 3.82. Nut drive in the hub of the front wheel


Knock out the cotter pin and loosen the nut the hub of the front wheel (Fig. 3.82).

Pulling out ball joint tie rod from the steering knuckle with special tool 09568-34000
Fig. 3.83. Pulling out ball joint tie rod from the steering knuckle with special tool 09568-34000


Extract the finger of the spherical rod end from the steering knuckle with special tool 09568-34000 (Fig. 3.83).

Mounting the strut to knuckle
Fig. 3.84. Mounting the strut to knuckle


Remove the rack from the suspension knuckle (Fig. 3.84).
Drain the oil from the gearbox.

Knocking plastic mallet drive shaft from the hub
Fig. 3.85. Knocking plastic mallet drive shaft from the hub


Plastic mallet beat out the drive shaft from the hub (Fig. 3.85).
Insert a pry bar between the transmission case and the case of the internal hinge of the drive shaft, and, acting as a lever mount, separate the shaft from the gearbox.
Separate the wheel hub on the drive shaft, moving the hub itself.

A WARNING
Circlip internal hinge drive shaft replaced with new at each removal.


Anti-vibration load on the drive shaft
Fig. 3.86. Anti-vibration load on the drive shaft


Check the anti-vibration load (Fig. 3.86) for cracks and wear.

A WARNING
After each removal, replace the self-locking nut and cotter new.

Setting
The outer diameter of the locking ring inner hinge shaft 27 should be equal to 0.4 mm.
Tighten the screw connections the date specified below.

NOTES
During repair work, disassembly of the outer hinge is not allowed.
The hinge shaft laid special grease. Grease other brands is not recommended.
Clamps for mounting of protective covers, replace with new at each removal.

Tightening torques Nm
Nut finger of the spherical rod end ..... 24-34
Nuts and bolts fastening the strut to knuckle ..... 110-130
Nut Wheel ..... 200-260

NOTE
In the case of re-use of seat covers, wrap shaft splines with tape to prevent damage when removing covers.

Apply the transmission oil on the splined inner liner joint drive shaft and the mating surface of the gearbox housing.
When connecting the drive shaft to the gearbox housing Make sure not to damage gryazeotrazhatelnoe ring.

Retaining ring of the internal hinge of a power shaft
Fig. 3.87. Retaining ring of the internal hinge of a power shaft


Before connecting the shaft to the gearbox, set him down the snap ring slot (Fig. 3.87).
After installing the shaft, make sure that it is not moved by hand force.
Install the washers concave side in, tighten the nut on the hub and lock it with a locking pin.

A WARNING
Securely fasten the clamps to the operation of the vehicle clamps for looseness.

Disassembly and assembly of front wheel drive

Front Wheel Drive
Fig. 3.88. Front Wheel Drive: 1 - a lock ring; 2 - the case of the internal hinge; 3 - a lock ring; 4 - holder of the internal hinge with rollers; 5 - a protective cover of the internal hinge; 6 - External clamp protective cover of the internal hinge; 7 - internal clamp protective cover of the internal hinge; 8 - clamp anti-vibration load; 9 - anti-vibration load; 10 - an internal clamp protective cover of the external hinge; 11 - External clamp protective cover of the external hinge; 12 - a protective cover of the external hinge; 13 - the external hinge; 14 - a ring gear wheel sensor anti-lock brake system (ABS); 15 - gryazeotrazhatelnoe ring; 16 - spring washer; 17 - a nut of fastening of a drive in the hub of the front wheel; 18 - pin


Front wheel drive is shown in Fig. 3.88.
Dismantling
Remove the clamps cover of the internal hinge and slide the cover from the hinge case, while Make sure not to damage the cover.
Separate the cover of the internal hinge.

Removing retaining ring
Fig. 3.89. Removing retaining ring


Fitting anti-vibration load
Fig. 3.90. Fitting anti-vibration load


Remove the retaining ring (Fig. 3.90) and remove the clip from the clip from the body of the hinge.
Clean the working part.

Table 3.3
Dimension A (for the left and right shafts), mm
Shaft
Cars with engine capacity of 1.1; 13; 15; 1.6 l
Manual Transmission
automatic transmission
Left
-
185.4 +/- 2
Right
390 +/- 2
390 +/- 2


A WARNING
Securely fasten the clamps to the operation of the vehicle is not loosened clamps.

Clamps anti-vibration load
Fig. 3.91. Clamps anti-vibration load


Use a screwdriver to unfasten the clamp and remove the clamp from the shaft covers the inner and outer hinges.
Using the tool 09495-33000 or other suitable tool, remove the ring from the housing gryazeotrazhatelnoe external hinge.

Mounting dimensions for installation gryazeotrazhatelnogo ring and the ring gear wheel ABS sensor
Fig. 3.92. Mounting dimensions for installation gryazeotrazhatelnogo ring and the ring gear wheel ABS sensor


Assembly




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