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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Matrix (2002 and 2006 model year)

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Hyundai Matrix
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Hyundai
Matrix
Operation and maintenance of car
Engine
Maintenance
Mechanical (1.6L engine)
Mechanical (1.8 l)
Adjusting the tension of the timing belt
Adjusting the ancillary drive belt
Removal, check and installation of camshafts
Check and adjust the valve clearance
Dismantling, check and assemblage of the crankshaft
Removal, check and installation of the flywheel (manual transmission) or torque converter drive plate (automatic gearbox)
Disassembly and assembly of connecting rod and piston group
Dismantling, check and assemblage of the cylinder head
Removal, check and installation of the timing belt
Cooling system
Lubrication system
Power system
The control system, fuel system and reducing system toxicity
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


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Removal, check and installation of camshafts



The camshafts of the engine capacity of 1.8 liters
Fig. 2.95. The camshafts of the engine capacity of 1.8 liters


The camshafts of the engine capacity of 1.8 liters shown in Fig. 2.95.

Withdrawal
Disconnect the hose and breather hose PCV valve.

Removing the water pump pulley and the crankshaft
Fig. 2.96. Removing the water pump pulley and the crankshaft


Remove the water pump pulley and the crankshaft pulley (Fig. 2.96).
Remove the timing belt cover.
Loosen the bolt tensioner timing belt, loosen the belt tension and temporarily secure the tensioner pulley.
Remove the timing belt from the camshaft sprocket.
Remove the bolts from the center of the cover and then remove the cover.
Remove the ignition coil assembly.

Cylinder head cover
Fig. 2.97. Cylinder head cover


Unscrew the cylinder head cover and then remove the cover (Fig. 2.97).
Remove the camshaft sprocket.

Removing the covers of bearings of camshafts
Fig. 2.98. Removing the covers of bearings of camshafts


Remove bearing caps and camshaft timing chain (Fig. 2.98).
Remove camshafts.
Remove the lifters.

Check
Check the neck of a camshaft for wear. If the shaft journal is much worn, replace the camshaft.

Checking the protruding portion of the cams of the camshaft
Fig. 2.99. Checking the protruding portion of the cams of the camshaft


Check out the protruding part of the cams of the camshaft for damage. If damaged or cam shaft wear exceeds the permissible value, replace the camshaft (Fig. 2.99).

The height of the cams of the camshaft
Nominal value:
- The inlet: 44.82 mm;
- Graduation: 44.72 mm.
Limit:
- The inlet: 44.72 mm;
- Graduation: 44.62 mm.
Check the surface of the back of the cams of the camshaft for damage or considerable wear and, if necessary, replace the shaft.
Check the condition of the bed of the camshaft for damage. If the wear of the camshaft bed exceeds the permissible value, replace the cylinder head assembly or the camshaft bearing caps.
Axial backlash of a camshaft: 0.1-0.2 mm

Checking camshaft oil seal
Check the oil seal lip for wear. If the working edge is worn, replace the oil seal.
Check the condition of the surface of the camshaft in contact with the sealing lip gland. If the surface of the shaft is worn, replace the camshaft.




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Adjusting the ancillary drive belt
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Check and adjust the valve clearance

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