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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Santa FE (2006 release)

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Hyundai Santa FE
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Santa FE
Operation and maintenance of car
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Front suspension
Removal, check and installation of the A-pillar
Removal, check and installation of the lower arm
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Removal, check and installation of the A-pillar



The front strut assembly
Fig. 4.12. The front strut assembly



Withdrawal
Remove the wheel.
Remove the brake hose bracket from the front of the strut assembly.

Holder brake hose and wheel speed sensor
Fig. 4.13. Holder brake hose and wheel speed sensor


Remove the wheel speed sensor from the steering knuckle and disconnect the sensor from the front of the rack (Fig. 4.13).

ATTENTION
Be careful not to damage the wheel speed sensor.


Fastening the stabilizer bar
Fig. 4.14. Fastening the stabilizer bar


Remove the stabilizer bar (Fig. 4.14).

Fixing arm knuckle
Fig. 4.15. Fixing arm knuckle


Remove the lever of a rotary fist from a rack assembly (Fig. 4.15).

The upper strut nuts
Fig. 4.16. The upper strut nuts


Remove the three upper strut mounting nuts (Fig. 4.16).
Remove the strut assembly.

Setting
Installation is the reverse order of removal.

Dismantling

Removing the protective cap
Fig. 4.17. Removing the protective cap


Remove the protective cap from the rack using a flathead screwdriver (Fig. 4.17).

Get used to the spring with a special tool
Fig. 4.18. Get used to the spring with a special tool


With a special tool compress a spring strut so that the impact on the cup spring was minimal (Fig. 4.18).

NOTE
Do not use air tools (impact wrench).


Removing the self-locking nut
Fig. 4.19. Removing the self-locking nut


Remove the self-locking nut (Fig. 4.19).
Remove the washer bearing damping strut assembly, the upper spring cup, an upper spacer springs buffer compression stroke, a protective cover, a spring and a lower spring spacer.

Check
Check the rubber parts for damage or deterioration of the technical condition.
Check the spring for wear or deformation (subsidence and reduced stiffness).

Check the operation of the damper rod
Fig. 4.20. Check the operation of the damper rod


Take the shock absorber rod and press. Move the damper rod up and down several times (Fig. 4.20).
Check the shock absorber on the absence of abnormal noise and abnormal resistance to movement of the rod.
Check shock absorber for any damage or lack of fluid leakage.

Disposal rack
Pull out the shock-absorber rod until it stops.

The site for the shock body bore hole
Fig. 4.21. The site for the shock body bore hole


Drill a hole in the location marked 'A' in figure 4.21, and release gas from the absorber.

ATTENTION
By itself, the gas is harmless, but when it emerges from the hole could fly chips left after drilling, so be careful.

Assembly
With the help of a stripper tie-spring suspension, fully compress a spring strut.

NOTE
Do not use air tools (impact wrench).

Color labels spring shock absorber
Fig. 4.22. Color labels spring shock absorber


Place the spring, the appropriate classification of load (Fig. 4.22).

The combination of the lower spacers with holes lower spring cups
Fig. 4.23. The combination of the lower spacers with holes lower spring cups


Install the lower spring spacer so that the projections align with the bottom of the cup springs (Fig. 4.23).

Combination edge coil spring with a cup
Fig. 4.24. Combination edge coil spring with a cup



NOTE
Align the upper and lower end turns of the spring with the corresponding recesses on the upper and lower rack plates (Fig. 4.24).

Install the upper spring cup on the shock-absorber rod.

The combination of the flat part of the D-shaped opening of the upper cups with spring bezrezbovoy flattened portion rod damper
Fig. 4.25. The combination of the flat part of the D-shaped opening of the upper cups with spring bezrezbovoy flattened portion rod damper



NOTE
Align the flat portion of the D-shaped opening of the upper cups with spring bezrezbovoy flattened portion rod shock absorber (Fig. 4.25).

Temporarily install the new samokontyaschuyusya nut.
Remove the special tool.

Tightening the self-locking nut piston rod
Fig. 4.26. Tightening the self-locking nut piston rod


Tighten the self-locking nut to the specified torque (Fig. 4.26).
Tightening torque self-locking nut Rod: 60-70 Nm.

ATTENTION
Do not damage the shock-absorber rod tool.




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Removal, check and installation of the lower arm

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