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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Sonata (2001 release)

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Hyundai Sonata
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Hyundai
Sonata
General Information
Engine
Engines DOHC 2,0 and 2,4 l
Engines V6 2,7 liter
Tightening torques
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Removing the air filter
Compression Test
Accessory drive belt
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Removing and installing engine
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Tightening the cylinder head
Adjustment of backlashes of valves
Engine repair
Removal, check and installation of the exhaust manifold
Removal, check and installation of an inlet collector and the expansion of the air chamber
Exhaust
Lubrication system
Cooling system
Ignition system
Power system
Emission of exhaust gases
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Removal, check and installation of the exhaust manifold



An exhaust manifold
Fig. 2.89. Exhaust manifold: 1 - thermofilter; 2 - the exhaust manifold; 3 - installation of the exhaust manifold; 4 - thermofilter; 5, 8 - the oxygen concentration sensor; 6 - the exhaust manifold; 7 - Silencer


Remove thermofilter exhaust manifold (Fig. 2.89).
Unscrew the nuts and remove exhaust manifold.
Remove the exhaust manifold gasket.
Check exhaust manifold for damage or cracks.

Directions flatness measuring intake manifold mating surface
Fig. 2.90. Directions flatness measuring intake manifold mating surface


Metal ruler and probe in several directions, measure the flatness of the mating surfaces of the exhaust manifold (Fig. 2.90). If the flatness exceeds the norm, replace the exhaust manifold.
Flatness - 0.15-0.3 mm.
Install the exhaust manifold with the new gasket and tighten nuts to 25-30 Nm.
Set thermofilter exhaust manifold.

A WARNING
Do not reuse the exhaust manifold gasket.




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Removal, check and installation of an inlet collector and the expansion of the air chamber

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