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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 3 (2003 release)

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Mazda 3
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Mazda
3
Operation and maintenance of car
Engine
General description new engines models L8, LF, L3
The mechanical part of engines
Engine Model L8 or LF
Checking the contents of the CO / CH in the exhaust gas
Measurement of engine compression
Verify accessory drive belt
General information and safety when removing the power unit
Removal of sealant
Removal and installation of the power unit
Check actuator variable valve timing (L3)
Removal and installation of the actuator variable valve timing (L3)
Timing chain drive
Preliminary operations
Removing the mounting bolt crankshaft pulley
Removing chain tensioner
Removing the timing chain
Install the timing chain
Install the engine front cover
Install the crankshaft front oil seal
Installing the rubber engine mounts and mounting bracket ?��3 engine ?��3
Installing the mounting bolt crankshaft pulley
Install the cylinder head cover
Removal and installation of the oil control valve (OCV) (L3)
Checking the oil control valve (OCV) (L3)
By operation of the spool valve (OCV) (L3)
General repair operations on the power unit
Check the cylinder head
Assembling the cylinder (the beginning)
Assembling the cylinder (the end)
Assembling the cylinder head
Assembling the valve timing
Appendix 1
Annex 2
Appendix 3
Engine Z6 - mechanical part
Lubrication system
Cooling system
Intake system
Fuel system
Exhaust and Emission
Ignition system
Control system
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
 


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Installing the mounting bolt crankshaft pulley



Installation of a special device on the camshaft
Fig. 2.86. Installation of a special device on the camshaft


Install the special tool on the camshaft (see. Fig. 2.86).

Locking the crankshaft pulley bolt
Fig. 2.113. Locking the crankshaft pulley bolt: 1 - a bolt


Install the retaining bolt and tighten it M6x1,0 hand (Fig. 2.113).
Turn the crankshaft clockwise to the TDC Piston ?��1.

Installing the special tool on the crankshaft
Fig. 2.104. Installing the special tool on the crankshaft: 1 - SPECIAL TOOLS


Hold the crankshaft pulley special tool (see. Fig. 2.104).
Tighten the mounting bolt crankshaft pulley in two steps:
Tighten the bolt to 96-104 Nm;
Tighten bolts of 87-93 ?�
Remove the bolt M6x1,0.
Remove special tool with camshaft.
Remove the special tool from the hole bottom cap cylinder.
Rotate the crankshaft clockwise two turns until the TDC Piston ?��1. If TDC can not be achieved, loosen the crankshaft pulley bolt and repeat the action again.
Replace the bottom of the cylinder plug and tighten it a torque of 18-22 Nm.




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Installing the rubber engine mounts and mounting bracket ?��3 engine ?��3
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Install the cylinder head cover

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