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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 6 (2002 release)

general info. full specifications. diagnostics. hints. tips. tricks
Mazda 6
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Mazda
6
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Overview
brake system
Check and adjust the braking system
Checking the brake fluid hydraulic drive braking system
Brake hoses
Removal of air from brake system
Check the check valve vacuum hose (brake booster)
Check the brake pedal
Removing and installing brake pedal
Removal and installation of the main brake cylinder
Check the fluid level sensor
Dismantling and assemblage of the master cylinder
Removing and installing front brake disc
Checking the brake disc and brake components
Replacing the front brake pads
Checking the parking brake system
Removal, check and installation of the rear wheel speed sensor ABS
Onboard electric
Body
 


Hit Counter by Digits


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Checking the brake disc and brake components



Check for corrosion, wear and tear on the inner walls of the cylinder. If necessary, replace the cylinder body. Minor flaws caused by corrosion or foreign particles, remove the grinding surface with fine emery cloth. Check for corrosion, wear and tear on the surface of the piston, the guide finger, anther guide pin and the brake disc. If necessary, replace the faulty components.

Marking the hub bolt and the brake disc
Fig. 6.35. Marking the hub bolt and the brake disc


Mark the screw wheel and the brake disc before removing for installation (Fig. 6.35).
Remove the bolt and remove the brake hose.
Remove the cover of the guide pin and the pin itself.

Measuring thickness of a brake disk
Fig. 6.36. Measuring thickness of a brake disk


Using a micrometer, measure the thickness of the brake disk (Fig. 6.36).
The standard thickness of 26 mm.
The minimum thickness of 24 mm.
Replace the disc if the disc thickness is less than the minimum allowable.
Fasten the brake rotor to the wheel hub wheel nuts (twice or more).

Check runout using the indicator
Fig. 6.37. Check runout using the indicator


Check heartbeat indicator (Fig. 6.37).
Measuring point:
10 mm from the outer edge of the disc.
Maximum runout: 0.05 mm or less.

ATTENTION
Prior to measurement ensure that the axial clearance is 0 mm.

If a significant beating, find minimum runout point sequentially shifting the installation position of the brake disc on the hub on one hole.
Remove rust or dirt from the contact surface of the brake disc and wheel hub.
Install the brake disc and align the marks made before removal.




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Removing and installing front brake disc
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Replacing the front brake pads

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