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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 6 (2002 release)

general info. full specifications. diagnostics. hints. tips. tricks
Mazda 6
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Mazda
6
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Overview
brake system
Check and adjust the braking system
Checking the brake fluid hydraulic drive braking system
Brake hoses
Removal of air from brake system
Check the check valve vacuum hose (brake booster)
Check the brake pedal
Removing and installing brake pedal
Removal and installation of the main brake cylinder
Check the fluid level sensor
Dismantling and assemblage of the master cylinder
Removing and installing front brake disc
Replacing the front brake pads
Visual inspection of the thickness of the pad
Removing the brake pads
Checking the parking brake system
Removal, check and installation of the rear wheel speed sensor ABS
Onboard electric
Body
 


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Removing the brake pads



ATTENTION
When replacing the brake pads are always changing internal and external linings and pads cover included.

Drain the brake fluid.
Remove the front wheel and temporarily tighten wheel drive two nuts.
Remove the bolt and disconnect the brake hose bracket.

The weakening of the caliper mounting bolts
Fig. 6.40. The weakening of the caliper mounting bolts


Hold the guide fingers, remove the caliper mounting bolts (Fig. 6.40).

Removing the caliper body
Fig. 6.41. Removing the caliper body


Turn off fixing bolts of the caliper body and remove the caliper (Fig. 6.41).

Removal of anthers guide pin
Fig. 6.42. Removal of anthers guide pin


Hold caliper in a vice with soft sponges with a screwdriver and hammer, remove the anthers of the guide pin (Fig. 6.42).

Removing the cover of the master cylinder
Fig. 6.43. Removing the cover of the master cylinder


Using a screwdriver, remove the snap ring cover and cylinder cover (Fig. 6.43).
Place a cloth between piston and cylinder.

Removing the piston out of the cylinder
Fig. 6.44. Removing the piston out of the cylinder


Using compressed air, remove the piston from the cylinder (Fig. 6.44).

Removal of the gland
Fig. 6.45. Removal of the gland


Using a screwdriver, remove the gland (Fig. 6.45).

Measuring the thickness of brake linings
Fig. 6.46. Measuring the thickness of brake linings


Measure the thickness of brake linings line (Fig. 6.46).
The standard thickness of 12 mm.
The minimum thickness of 1.0 mm.
If the minimum thickness of the pads is not as specified, replace the pads.
Fully Depress the piston inside the cylinder, using a special device.
Install the disc brake pads.




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Visual inspection of the thickness of the pad
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Checking the parking brake system

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