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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz Sprinter (from 1995 to 2000, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks
Mercedes-Benz Sprinter
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Mercedes-Benz
Sprinter
General Information
Engine
Greasing system
Cooling
injection systems and exhaust
Coupling
Manual transmission
Front Axle
Rear axle and driveshaft
Front and rear suspension
Steering
Brakes
Electrical system
Tires and wheels
Automatic Transmission
Map service
Applications
Diagrams
Schemes 1-5
Schemes 6-10
Schemes 11-15
Schemes 16-20
 


Hit Counter by Digits


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Schemes 6-10



Figure 6. (Part 2) Power supply systems and engine start up to 601,943 release April 1998
A12
The central mounting block
31A


36A


44A
A25
Electronic remote control unit


ignition
2L
A53
Immobilizer control unit, the transponder LL
3L
A54
Immobilizer control unit, the transponder RL
3L
B8
Sensor (air temperature) of the system


preheating
8L
D2
Relay (glow) system plugs


heating
6A


12A


19A
F70
Fuse (15 A) relay (output <D +>)
13H


17H
G1
Generator
27H
G2
Accumulator battery
23L
J5
Conclusion <50>
35F
J16
Conclusion <30>
23H
J18
Conclusion <15>, protected by a fuse
29H
J19
Conclusion <61>
12H


18H
J22
Conclusion <15>, protected by a fuse
25E
J31
Conclusion <15>, protected by a fuse
26E
J89
Conclusion <56b>
16H
J203
Conclusion <D +>
10H


14H


29H
J312
Conclusion <30>, protected by a fuse
34D
J327
Conclusion <30>
20H
K1
Relay immobilizer
39L
K26
Relay output <D +>
12L


16L
K70
The relay output to connect an additional


equipment
25A
M1
Starter
26H
P15
Device combination
5L


29A
P15h11
The warning lamp battery charging
29A
P15h13
Warning lamp plugs


heating and immobilizer
5K
R13
Glow
2E
R14
Glow
3E
R15
Glow
3E
R16
Glow
3E
S4
Program automatic switch


Transmission
40L
S53
Egnition lock
43L
S88
Start Interlock Switch (Post)
41L
W4
Connecting to <weight> on the partition of a motor


cover
22H
W5
Connecting to <mass> in the block under the seat
11G


15G


18G


25E
W7
Connecting to <mass> in the engine compartment
8H
X42
Contact temperature sensor connector


Coolant
7H
X78
Harness connector frame and engine
31H
X79
Harness connector frame and body
4H, 29E
H153
22 kotnaktny harness connector frame


and body
40H

Figure 7. (part 2) Power supply systems and engine start-up of production from 602,980 in February 1998
A12
The central mounting block
29A
A20
Engine ECU (MSA)
1A


33L
A53
Immobilizer control unit, the transponder LL
2L
A54
Immobilizer control unit, the transponder RL
2L
B1
Coolant temperature
8L
D3
The output stage preheating
12A


18A
F70
Fuse (15 A) relay (output <D +>)
12H
F95
Fuse 50 A
17H
G1
Generator
24H
G2
Accumulator battery
20L
J5
Conclusion <50>
28E
J13
Conclusion ECU pump (EVE)
3E
J16
Conclusion <30>
20H
J18
Conclusion <15>, protected by a fuse
25H


33H
J19
Conclusion <61>
13H
J22
Conclusion <15>, protected by a fuse
22E
J31
Conclusion <15>, protected by a fuse
23E
J89
Conclusion <56b>
11H
J203
Conclusion <D +>
9H


26H
J210
Conclusion <30>
21H
J271
Conclusion <87 "
3J
J327
Conclusion <30>
15H
K26
Relay output <D +>
11L
K45
Relay preheating
3A
K70
The relay output to connect an additional


equipment
22A
M1
Starter
23H
P15
Device combination
6L


16A
P15h11
The warning lamp battery charging
26B
P15h13
Warning lamp plugs


heating and immobilizer
6K
R13
Glow
5E
R14
Glow
5E
R15
Glow
6E
R16
Glow
6E
R17
Glow
6E
S4
Program automatic switch


Transmission
40L
S53
Egnition lock
33A
S65
Switch immobilizer
31L
S88
Switch immobilizer (Post)
41L
W4
Connecting to <weight> on the partition of a motor


cover
19H
W5
Connecting to <mass> in the block under the seat
10H


13H


22E
W7
Connecting to <mass> in the engine compartment
8H


32H
X78
Harness connector frame and engine
7H


27H
X79
Harness connector frame and body
5H


25E
H167
Connector winch
17L

Figure 8. The PTO manual transmission (601 and 602 engines)
B72
Speed sensor output shaft box


Transmission
18L
F32
Fuse 15 A
13J
J17
Output signal circuit Handbrake
7E
J31
Conclusion <15>, protected by a fuse
13L
J40
The output for connection of additional equipment
4H
J46
Conclusion <58>
12H
J105
Conclusion <15>
7H
J142
Conclusion <15>, protected by a fuse
1E


5E


13G
J150
Output speed controller of the drive shaft


additional equipment
14E
M8
The electric motor provides additional


equipment
21L
N6
ECU air conditioning compressor
16L
P11
14-pin diagnostic connector
15G
P15
Device combination
7L
P15h42
The warning lamp drive optional


equipment
7K
S1
Additional limit switch actuator
5L
S3
Switch ADR
10L
S47
Switch additional drive
2L
V21
The control unit is maintenance frequency


an additional drive shaft


equipment
5A


12A


20A
W5
Connecting to <mass> in the block under the seat
6E
W7
Connecting to <mass> in the engine compartment
4H


18E
W8
Connecting to <mass> on the body
3H


11H
lX3
Sensor connector engine speed


auxiliary equipment
20E
X33
Connector <TD>
17G
X82
Harness connector frame and body
1H


6H


9E


10H
Y32
The solenoid valve drive additional


equipment
4L

Scheme 9. (Part 2, 3, 4, 5) combination of devices with an electronic tachometer
A1
ECU cruise control
71L
A2
Hydromodulator with the control unit
33L
A5
Computer measurement of level of oil
29L
A6
Computer AGR
67L
A10
ECU cushions and seat belts
31L
A12
The central mounting block
10L
A13
ECU PMS
51L


62L


69L
A20
Engine ECU (MSA)
37L


38L


63L


68L


73L
A53
Immobilizer control unit, the transponder LL
3L
A54
Immobilizer control unit, the transponder RL
3L
B1
Coolant temperature
40L
B3
Fuel Level Sensor
46L
B7
Coolant level sensor
8L
B8
Sensor preheating
43L
B9
Engine oil level sensor
27L
AT 11
Engine oil pressure sensor
14L
B37
The outdoor temperature sensor
55L
B54
Brake fluid level LL
20L
B55
Brake fluid level switch RL
20L
B61
The outdoor temperature sensor
56L
B72
RPM Sensor engine crankshaft
60L
D2
Relay preheating
4L
F35
Fuse 10 A
29N
G1
Generator
24H
G4
Sensor speedometer
76L
G5
Wear indicators for brake pads left


front wheel
21L
G6
Brake pad wear sensor right


front wheel
21L
G7
Wear indicators for brake pads left


rear-wheel drive
21L
G8
Wear indicators for brake pads right rear wheel
21L
G15
Generator 115 A
18L
J2
Output brake pad wear sensor
20H


22H
J3
The conclusion of the internal lighting
48K
J13
Conclusion ECU pump (EVE)
7L
J17
The output circuit incorporating the parking brake
17J
J18
Conclusion <15>, protected by a fuse
17L
J19
Conclusion <61>
30H
J30
Output brake pad wear sensor
24H
J31
Conclusion <15>, protected by a fuse
29F
J38
Conclusion <56a>
1L
J39
Output connection with <mass> Wear


brake pads
25H
J46
Conclusion <58>
79G
J49
Output speed sensor crankshaft
63H


73G
J69
Output speed sensor crankshaft
51H


62N
J105
Conclusion <15>
27G


35G
J149
Output speed sensor crankshaft
69H
J163
Conclusion <15R>
30G
J203
Conclusion <D +>
18H
tJ271
Conclusion <87>
4F
J312
Conclusion <30>, protected by a fuse
52L
K34
Relay automatic transmission system


Automatic downshift


kickdown
66L
K42
Relay automatic transmission system


Automatic downshift


Kickdown (Post)
64L
K45
Relay preheating
6L
P11
14-pin diagnostic connector
72L
P15
Device combination
4A


12A


20A


27A


36A


45A


52A


60A


69A


77A
P15e11
Lamps lighting of the instrument cluster
75B
P15h1
Control indicator lamps
9C
P15h6
Control lamp of parking brake
15C
P15h7
The insufficient level of control lamp


Coolant
7C
P15h11
The warning lamp battery charging
18C
P15h12
Airbag warning light


security
30C
P15h13
The indicator lamp preheating systems


and immobilizer
2B
P15h14
ADR system warning light
37C
P15h20
The indicator lamp beam headlights
1C
P15h25
The indicator lamp differential lock
27C
P15h33
The control lamp of an immobilizer


(Gas engine)
2C
P15h40
The warning light brake wear /


insufficient level of brake fluid
19C
P15h42
Control lamp of inclusion of additional drive
35C
P15h59
Insufficient level warning light


engine oil
28C
P15h60
Warning light low oil pressure
13C
P15h66
Control lamp ABS system
34C
P15h71
The indicator lamp ABD
34C
P15h73
The control lamp of EDC
36C
P15p1
Coolant temperature
43B
P15p3
Index fuel tank
44B
P15p6
Tachometer
67B
P15p10
Speedometer
49B
P15p12
Clock
65B
S1
Additional limit switch actuator
32L
S80
Switch on the parking brake lever
15L
S104
Switch differential lock
25L
S119
The switch fog headlights


and rear lights
50L
W3
Connecting to <mass> in the left headlight
8H
W4
Connecting to <mass> on the partition


engine compartment
21G
W5
Connecting to <mass> in the block under the seat
15H


27H


46F
W6
Connecting to <mass> rear light
25G
W7
Connecting to <mass> in the engine compartment
32H
W8
Connecting to <mass> on the body
48G
W29
Connecting to <mass> on the steering column
49N
X4.1
Pin connector of the fuel pump / gauge


the amount of fuel in the tank
45H
X4.2
Pin connector of the fuel pump / gauge


the amount of fuel in the tank
45H
X33
Connector <TD>
59N
X41
Connector speedometer
76G
X42
Connector coolant temperature sensor
41H
X44
Harness connector of the body and the roof
47G
X49
Connector speedometer
69G


75G
X78
Harness connector frame and engine
12J


18J


40H


43H
X79
Harness connector frame and body
1G


7G


13G


33H


37H


44F


49G


52G


72H
X80
Harness connector frame and body
56G
X81
Harness connector frame and body
26G


30H


51G


61F


67E


68G


74G
X82
Harness connector frame and body
31H


38H
X136
Body harness connector
57K






Scheme 10. (Part 2) Anti-theft system EDW
A8
Computer central locking


door locks
18L
A18
ECU alarms and anti-theft system
5A


12A


20A


28A
A25
Remote control ignition
15L
A53
Immobilizer control unit, the transponder LL
17L
A54
Immobilizer control unit, the transponder RL
17L
F85
Fuse (20 A) O <30> (EDW)
24H
F86
Fuse (7.5 A) O <15> (EDW)
14E
F87
Fuse (7.5 A) Left-hand


rotation (EDW)
7E
F88
Fuse (7.5 A) indicator right


rotation (EDW)
8E
F100
Fuse (10 A) audible alarm (EDW)
5E
H34
Audible alarm EDW
5L
J3
The conclusion of the internal lighting
22H
J22
Conclusion <15>, protected by a fuse
2H
J31
Conclusion <15>, protected by a fuse
14H
J46
Conclusion <58>
28N
J77
The conclusion of the internal lighting
23H
J80
Conclusion Right Indicator
8L
J81
The output of the left turn indicator
8L
J251
The output signal device
1E
J278
Conclusion <15>
3H


24E
J282
Output indicator trailer left turn
19H
J283
Output indicator trailer right turn
21H
J284
Conclusion of EDW-indicator lamps of the trailer
20H
J312
Conclusion <30>, protected by a fuse
25L
J314
Conclusion <87> (EDW)
6E
K37
Horn relay
2L
P11
14-pin diagnostic connector
13L
S18
Contact switch on the hood of EDW
12L
S45
Switch on the driver's door lock
10L
S97
Switch mode <alarm>
27L
V9
Diode
20L
V10
Diode
21L
W2
Connecting to <mass> in the right headlight
12G
W2.1
Connecting to <mass> in the right headlight (EDW)
4H
W4
Connecting to <weight> on the partition of a motor


cover
11H
W5
Connecting to <mass> in the block under the seat
11E
W8
Connecting to <mass> on the body
28N
X46
Harness connector frame and body


(optional equipment)
22E
X142
Harness connector frame and body
25E
X176
Connector EDW
5H


24K







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