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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen Golf 2 / Jetta
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Golf 2 / Jetta
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Short technical characteristics of petrol engines
Calibration data of carburettors
Nominal and repair sizes of details and limits of permissible wear
Spark plugs gasoline engines VW Golf / Jetta
The value of the moment of ignition for engines in working volume 1,6 and 1,8
Moments puffs responsible carving connections
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Nominal and repair sizes of details and limits of permissible wear



PARAMETER
ENGINES
gasoline, the volume of 1,1 and 1,3 l
petrol, of 1.6 and 1.8 liters
Diesel
The outer diameter of the seat of the intake / exhaust valve, mm
32.2 / 26.5
37.2 / 32.4
32.8 / 30.4
Width of a working facet of a saddle of the intake / exhaust valve, mm
2.0 / 2.4
2.0 / 2.4
2.0 / 2.4
The angle of the bevel
45 ?�
45 ?�
45 ?�
The diameter of the holes in the sleeves, mm
8.013 - 8.035
8.013 - 8.035
8.013 - 8.035
Maximum permissible backlash between the stem of the intake / exhaust valve and guide sleeve, mm
1.0 / 1.3
1.0 / 1.3
1.3 / 1.3
The diameter of the inlet / exhaust valve, mm
34 / 28.1
38.0 / 33.0
34.21 / 31.0
The diameter of the rod of the intake / exhaust valve, mm
7.97 / 7.95
7.97 / 7.95
7.97 / 7.95
The maximum permissible when grinding width of a working facet of the intake valve, mm
3.5
3.5
3.5
The minimum height of the intake valve plate to chamfer mm
0.5
0.5
0.5
The length of the intake / exhaust valve, mm
110.5 / 110.5
98.7 / 98.5
104.8 / 104.6
The length of the intake / exhaust valve hydropushers mm
-
-
95.0 / 95.0
Corner of a working facet of the valve
45 ?�
45 ?�
45 ?�
The gap between the cams and cam-shims pushers of valves, mm:
coolant temperature above 35 ?� C.
0.15 0.05 / 0.2 0.05
0,25 ?� 0,05 / 0,45 ?� 0,05
0,25 ?� 0,05 / 0,45 ?� 0,05
coolant temperature 20 ?� C
0.1 0.05 / 0.25 0.05
0,2 ?� 0,05 / 0,3 ?� 0,05
0,2 ?� 0,05 / 0,3 ?� 0,05
Nominal clearance between the piston and the cylinder, mm
0.03
0.03
0.03
Maximum permissible backlash between the piston and the cylinder, mm
0.12
0.12
0.12
Bore mm:
- nominal
75.01
81.01
76.51
- 1st repair
75.26
81.26
76.76
- 2nd repair
75.51
81.51
77.01
- 3rd Repair
76.01
82.01
77.51
The diameter of the root / crank pins of the crankshaft, mm:
- nominal
54.0 -0.022 -0.042 /
42.0 -0.03 -0.045
54.0 -0.022 -0.042 /
47.8 -0.022 -0.042
54.0 -0.022 -0.042 /
47.8 -0.022 -0.042
- 1st repair
-0,022-0,042 53.75 /
41.75 -0,03-0,045
-0,022-0,042 53.75 /
47.55 -0,022-0,042
-0,022-0,042 53.75 /
47.55 -0,022-0,042
- 2nd repair
53.5 -0,022-0,042 /
41.5 -0,03-0,045
53.5 -0,022-0,042 /
47.3 -0,022-0,042
53.5 -0,022-0,042 /
47.3 -0,022-0,042
- 3rd Repair
-0,022-0,042 53.25 /
42.25 -0,03-0,045
-0,022-0,042 53.25 /
47.05 -0,022-0,042
-0,022-0,042 53.25 /
47.05 -0,022-0,042
The axial clearance of the crankshaft, mm:
- nominal
0.07 - 0.18
0.07 - 0.17
0.07 - 0.17
- The maximum permissible
0.2
0.25
0.37
The gap between indigenous liners and crankshaft journals, mm:
- nominal
0.03 - 0.08
0.03 - 0.08
0.03 - 0.08
- The maximum permissible
0.17
0.17
0.17
The gap between the connecting rod bearings and crankshaft journals, mm:
- nominal
0.02 - 0.076
0.03 - 0.095
0.03 - 0.095
- The maximum permissible
0,095
0.12
0.12
Bore mm:
- nominal
74.98
80.98
76.48
- 1st repair
75.23
81.23
76.73
- 2nd repair
75.48
81.48
76.98
- 3rd Repair
75.98
81.98
77.48
The gap in the castle compression / oil scraper piston rings, mm:
- nominal
0.3 - 0.45 /
0.25 - 0.4
0.3 - 0.45 /
0.25 - 0.45
0.3 - 0.45 /
0.25 - 0.4
- The maximum permissible
10
10
10
The gap of the piston ring in the groove, mm:
- nominal
0.02 - 0.05
0.02 - 0.05
0.06 - 0.09; 0.05 - 0.08; 0.03 - 0.06
- The maximum permissible
0.15
0.15
0.15
Maximum permissible axial clearance of camshaft at the removed pushers, mm
0.15
0.15
0.15
Radial run-out of the necks of a cam, measured by the average neck, mm, no more
0.02
0.01
0.01
The diameter of the necks of a cam-shaft, mm
31.45; 39.95; 40.45
26.0
26.0
Repair diameter necks of a cam-shaft, mm
-
25.75
25.75
The minimum height of the cylinder head, mm
119.3
132.6
-
The gap between the teeth of the gear oil pump, mm
0 - 0.13
0.05 - 0.2
0.05 - 0.2
The axial clearance between the gears and the cover of the oil pump, mm
0.03-0.06
0.15
0.15
Clutch
Type linings slave drive
Ferrodo 755

Texstar 314

Texstar 314

The diameter of the drive plate, mm
180
190 (EZ); 200 (GU)
200; 210
Plate thickness, mm
7.8
7.8
7.8
Maximum permissible palpation of a conducted disk, mm
0.5
0.4
0.5
The minimum allowable value of the penetration rivets, mm
0.3
0.3
0.3
Maximum permissible backlash in the splined connection clutch disc and input shaft, mm
0.4
0.4
0.4
The maximum allowable deflection of the pressure plate, mm
0.3
0.2
0.2
Free travel, mm
15 - 20
15
15
Transmission
The gap between gear and synchronizer ring mm:
- nominal
1.7
1.7
1.7
- The maximum permissible
0.5
0.5
0.5
The distance from the end of the shaft reverse gear flange to the gearbox housing type 084 mm
83.3
-
-
The gap between the plug and the reverse gear shift fork 1 - 2nd gearbox of type 084 mm
1.3 - 2.8
-
-
Front brake
Brake disc diameter, mm
239
239
239
Brake Disc Thickness, mm
10
12; 20 (ventilated)
12; 20 (ventilated)
Maximum permissible Width brake disk, mm
8
10; 18 (ventilated)
10; 18 (ventilated)
Maximum allowable run-out drive, mm
0.06
0.06
0.06
The thickness of the brake pads, mm
12
14
14
Minimum thickness of brake pads, mm
7.0
7.0
7.0
Rear drum brakes
The inner diameter of the drum, mm
- nominal
180
180
180
- The maximum permissible
181
181
181
The maximum allowable radial runout of the drum, mm
0.05
0.05
0.05
The maximum allowable lateral runout of the drum, mm
0.2
0.2
0.2
Minimum permissible thickness of the brake shoe lining, mm
2.5
2.5
2.5
Bore wheel brake cylinder, mm
14.29
14.29
14.29; 17.46 (automatic gearbox)
Rear Disc Brake
Brake disc diameter, mm
226

226

226

The thickness of the brake disk, mm:
- Nominal
100
100
100
- Maximum
8.0
8.0
8.0
Maximum allowable run-out drive, mm
0.06
0.06
0.06
The thickness of the brake pads, mm:
- Nominal
12.0
12.0
12.0
- Maximum
7.0
7.0
7.0
Diameter of the wheel brake cylinder, mm
20.64
20.64
20.64




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