REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen
	Golf 2 / Jetta
		General Information
		Engine
		The power supply system
		Coupling
		Transmission
		Transmission
			Specifications
			Transmission type 009
			Transfer case
			The propeller shaft
			Viskomufta
			Rear Differential
			Gear freewheel
		Front-wheel Drive
		A steering
		Suspension
		Brakes
		Body
		Electrical

printable version

Transfer case

Transfer case

1 - a nut;
2 - the output flange;
3 - gland;
4 - the bearing;
5 - an external ring of the bearing;
6 - the plug;
7 - transfer case;
8, 9 - shims;
10 - an external ring of the bearing;
11 - the bearing;
12 - driven gear;
13 - gland;
14 - transfer case;
15 - a bolt;
16 - washer;
17 - an adjusting washer;
18 - an external ring of the bearing;
19 - the bearing;

20 - the output shaft;
21 - the gear shaft;
22 - drive gear;
23 - the bearing;
24 - an external ring of the bearing;
25 - the plug;
26 - gland;
27 - a nut with a ring;
28 - gland;
29 - lock plate;
30 - a bolt;
31 - spacer ring;
32 - washer;
33 - a spring;
34 - flange half-line;
35 - washer;
36 - a lock ring;
37 - cap

Dismantling

PERFORMANCE ORDER

1. Remove the transfer case.

2. Mark the relative position of the output flange 2 and the crankcase 7 transfer case.

3. Unscrew the nut 1.

4. Remove the outlet flange 2.

5. Remove the protective cap 37.

6. Remove the retaining ring 36 and the washer 35.

7. Remove the flange 34 of the half-line with the spring 33, washer 32 and spacer ring 31.

8. Remove the output shaft 20 on the other side.

9. Remove the screws 30 and remove the retaining plate 29.

10. Unscrew the nut 27 with the ring.

11. Remove the bolts 15.

12. Disconnect the transfer case.

13. Remove the driven gear 12 and the pinion gear 22.

Assembly

PERFORMANCE ORDER

Transfer case assembly is carried out in reverse order. Before connecting the crankcase halves to grease their mating surfaces with sealant. Tighten bolts of fastening of the crankcase 15 to 25 Nm.

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Transmission type 009

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The propeller shaft