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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf III / Vento (from 1991 to 1997, the year of issue)

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Volkswagen Golf 3 / Vento
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Gear change box type 085



Basic data transmission of type 085

The components of a transmission of type 085
Fig. 5.17. The components of a transmission of type 085 1 - clutch, forming half of the differential case; 2 - pipe crankcase ventilation; 3 - Magnet; 4 - light switch reversing lamps; 5 and 6 - plug; 7 - a lining; 8 - housing the 5th gear (rear housing)


System gear transmission of type 085
Fig. 5.18. System gear transmission of type 085 1 - tapered roller bearing; 2 - adjusting ring bearing arrangement; 3 - free gear wheel of 4th transfer; 4 - synchronizer ring; 5 - sliding sleeve of the synchronizer of 3rd and 4th transfers in gathering with a nave; 6 - free gear 3rd gear; 7 - a primary shaft; 8 - gear 5th gear; 9 - a secondary shaft; 10 - 4th gear transmission; 11 - a gear wheel of 3rd transfer; 12 - free gear 2nd gear; 13 - sliding sleeve of the synchronizer of 1st and 2nd transfers; 14 - return reverse gear; 15 - free gear wheel of 1st transfer; 16 - free gear 5th gear; 17 - sliding sleeve of the synchronizer of 5th transfer; 18 - the output shaft flange; 19 - speedometer drive; 20 - the differential case; 21 - ring gear; 22 - side gear; 23 - Sat; 24 - Separator


The mechanism of selecting the type of transmission in the CP 085
Fig. 5.19. The mechanism of selecting the type of transmission in the CP 085: 1 - pen and duster; 2 - adjusting cam; 3 - the lever transmission; 4 - articulation; 5 - pull drive switch; 6 - bracket; 7 - Managing the finger; 8 - selector shaft; 9 - communicating thrust; 10 - trehplechy select lever; 11 - axis; 12 - a plug of 5th transfer; 13 - axis fork 5th gear; 14 - axis fork reverse gear; 15 - a plug of a reverse gear; 16 - axis and fork 1st and 2nd gear; 17 - axis and fork 3rd and 4th gear


The main parts of a transmission of type 085 include housing 1 (Fig. 5.17) clutch, gearbox housing with the rear lid 8, the primary shaft 7 (Fig. 5.18), the output shaft 9 with the gears and synchronizers, the axis of the intermediate gear 14 reverse the main transmission 21, 20 and the differential mechanism (Fig. 5.19), a choice of transfers.
Transmission ratio of type 085, model engine AVD (44 kW) are presented in Table. 5.3.
Adjusting (controlling) the data transmission of type 085.

Reference values for checking synchronizer rings
The axial clearance between the synchronizer ring and gear:
for the new items from 1.1 to 1.7 mm;
To limit used
parts of 0.5 mm.
Data for adjusting the input shaft
A pair of rotation resisting moment bearings Nm not more than 0.2;
Adjusting runout mm from 0.01 to 0.12.
Data for adjusting the output shaft
Prestress
rolling bearings, 0.2 mm
Shim thickness mm 0.7 to 1.4 in increments of 0.05
Moment of resistance pair of rotation lubricated bearings Nm:
new bearings from 0.8 to 1.6
bearings, used a minimum 0.3
The data on differential regulation
The temperature of the inner assembly
holders of bearings, ?� C 100
Temperature removal ring, 100 ?� C
Low installation ring, 150 ?� C
Preload of bearings of 0.3 mm
The thickness of shims mm from 1.45 to 2.45 in increments of 0.05
Moment of resistance pair of rotation bearings Nm:
new bearings from 1.2 to 1.5
bearings that were in use at least 0.3
Oil for transmission of type 085
Fuel capacity of the gearbox when changing oil, 3.1 l
Oil used: gear, hypoid SAE 80 or SAE 75W90 Standards API - GL4.
Torques Nm / kg ?� m:
transmission to the engine:
M10 45 / 4.5
M8 80 / 8.0
starter bolts 20 / 2.0
transmission to the output shafts 45 / 4.5
Hob front to support 60 / 6.0
front support to a transmission of 45 / 4.5
back support to the gearbox:
the upper part of the 45 / 4.5
the lower part of 60 / 6.0
selector shaft 25 / 2.5
crankcase bolts 25 / 2.5
bolt scenes
back rate of 35 / 3.5
bolt lever
back rate of 35 / 3.5
Bolt the input shaft 40 / 4.0
bolts back cover
Transmission to the crankcase
Transmission 8 / 0.8

Removing the gearbox type 085
Removing the gearbox type 085 can be performed without removing the engine, the car down. Removing the transmission is necessary for the repair or replacement of the clutch or gearbox.
Transmission is removed from the bottom of the car, so the car must be raised to the appropriate height. Regardless of the method of raising the vehicle is required to substitute under the vehicle frame goats. Besides vehicle jack required to prop up the gearbox.
Removing the gearbox in the following order:
- Install and secure the car on the overpass, ramp, lift or pit, or expose the car on the driver's seat, if the work is carried out on the court with a firm, level surface. It should have sufficient space for access to the car from all sides. Apply the parking brake;

NOTE
If your car is equipped with anti-theft radio device, you need to know the code before disconnecting the battery cable.

- Turn off the engine and remove the ignition key;
- Disconnect the "-" battery terminal;
- To improve access to the engine, it is desirable to remove the "front of the engine compartment" is an assembly that includes a front bumper, radiator grille, the fan (s) cooling system, headlights, front side wall and the mechanism of the bonnet;
- On engines ABU and ABD is possible to provide more space to work, removing the exhaust pipe exhaust system;
- Disconnect the cable from the clutch release lever on the gearbox;
- Remove the bolt and remove the tire of grounding from a transmission;

Plug pads arranged in the gearbox casing
Fig. 5:20. Plug pads arranged in the gearbox casing 1 - block speed sensor; 2 - strip light switch reverse light


- Disconnect the electrical connector 1 (Fig. 5.20), speed sensor and plug connector 2 light switch reversing light. Remove both plug-in pads;
- Substitute the jack under the transmission and lift it enough to just neutralize the weight of the power unit, or tie a rope to the lifting mechanism of the engine and gently lift the engine and gearbox using the lift. Make sure that the motor is well fixed;
- Remove the woodruff key and disconnect from the handle end of the shift lever and the front end of the shift lever;
- Release the lock and then remove the shift lever from the intermediate lever;
- Remove the upper bolts transmission to the engine;
- Remove the bolt on the right hand engine support (within the steering gear housing). Depending upon the type of performance in this location may be a plug fastening device. In this case, remove it;
- Remove both upper transmission mount bolts from the left side of the box;
- Disconnect the hex bolt on the left side of the gearbox suspended and then unscrew the nuts;
- Remove the engine mount of an average bolt clamp, used for hanging the engine;
- Remove the vehicle from the crankcase, if available;
- Disconnect the electrical wiring from the starter motor and remove the starter;
- Remove the front gearbox support;
- Remove the fixing bolts of the left support of the engine;
- Unscrew the large housing under the clutch housing and remove the small panel located behind the right flange on the drive side;
- Disconnect the third bolt of transmission mount and remove the support;
- Loosen rope lifting device to slightly lower transmission bolts and remove the left bracket of the box. Remove the bracket;
- Put a bath gearbox;
- With a key to an internal 12-polyhedron, you unscrew the flange output shafts of the gearbox drive shaft bolts;
- Left and right drive shafts disconnect from the flange;
- Tie driveshafts wire as high as possible in the engine compartment. Without damaging the paint on the shafts;
- The engine and transmission slide forward and tilt to the right;
- Remove the screws from the bottom located between the engine and transmission. This operation is to be performed together;
- Press gearbox mounting studs, and transmission together with the right flange of the output shaft should be held close to the flywheel;
- When all the locating pins come out of the holes designed for them, carefully lower the transmission from the engine compartment with a jack.

Installation of transmission of type 085
Installation of transmission is made in the reverse order of removal, but you must do the following:
- Before installing gearbox, check the technical condition of the clutch;
- Ensure in good clutch release bearing, lubricate it with grease;
- Clean and lubricate the thin slots and neck primary shaft gearbox anti-friction lubricant MoS2 or G 000 100 of the company VW. Keep the excess grease contaminate the friction linings slave drive, and without affecting the clutch. Note that the slave drive to move easily on the input shaft;
- Check that the dowel pins are installed in the engine block and not to the transmission housing. Otherwise, remove them from the gearbox and place it in the cylinder block;
- Check the position of the intermediate plate of the motor. Intermediate plate should definitely get on the dowel pins of the engine;
- Neatly rewound the input shaft in the clutch;
- Before tightening the bolts Engine & Transmission Line support;

The sequence of tightening bolts for connecting the engine and gearbox
Fig. 5.21. The sequence of tightening bolts for connecting the engine to the gearbox 1, 2, 3, 4, 5 - bolts; A, B - alignment pins


- Tighten the bolts connecting the engine and transmission in the sequence shown in Fig. 5.21, and tighten them in the following moments, Nm:
1 - M12 bolts 56
2 - with M6 screw 8
3 - M7 bolts 12
4 - M12 65
5 - M10 bolts 141
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?�?�?�?�???????� ???�???�?�???� ?????????�???? ???�???�???�?� ?�?????� 085 ?????????�?????????�???? ?? ???�?�???????�?�?? ?????????????�:
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NOTE
?????????? ?????�?�???� ?????�?�?? ???????????� ???�???�?�?????? ???�?? ?????� ?????�???�?�??????.


? ?°???????»???¶?µ?????µ ???????±???? ?·?°?»???????????? ?? ???»???????????? ???‚???µ?????‚???? ???° ?????????±???µ ???µ???µ???»???‡?µ?????? ???µ???µ???°?‡ ?‚?????° 085
Fig. 5.22. ?�?�???????�???�?�?????� ???????�???? ?�?�?�???????????? ?? ???�???????????? ???�???�?????�???? ???� ?????????�???� ???�???�???�???�?�?????? ???�???�???�?� ?�?????� 085: 1 ??� ???????�???� ?�?�?�???????????? ???�???�?????�????; 2 ??� ???????�???� ???�???????????? ???�???�?????�????


??� ?????? ?????????�?? ???�???�?� ?? ???????�???�???????? ???�???�???????�???????????? ???� 17 ???? ???�???�???????�?� ???????�???? 1 ( ??????. 5.22 ) ???�???????????? ???�???�?????�???? ?? ???�?�???�?� ???�???�?? ???� ?????????�???? ???�???�???�?� ?? ?�?�???�???�?� ???????????�?????�?�???????? ?�?????????�??;

Details of the mechanism clutch
Fig. 5.13. Details of the mechanism clutch: 1 - Transmission; 2 - finger with a spherical head; 3 - O-ring seal; 4 - gland primary shaft; 5 - the directing plug; 6 - lock; 7 - bolt 25 Nm; 8 - clutch release fork; 9 - clutch; 10 - pusher; 11 - mechanical clutch assembly; 12 - a bolt, 25 Nm; 13 - the working cylinder of coupling; 14 - adjusting pins


??� ???�?????�???? ???�???�?�???� ???????????�?� ?????�???? 8 (????. ??????. 5.13 ) ?????????????� ???�???�???�?�?????? ???�?�???�?�??????, ?� ?? ???�?????�???�?????�?�?? ???�???�???? 5 ???�???�?????�?? ?????�?????? ?????????�???? ???�???�???�?� ?????????????????? 9 ???�???�???�?�?????? ???�?�???�?�??????;
??� ???�???�???????�?� ?�???�?�?� ?????�???�?�?????? 7 ?? ???????????�?� ???�?????�???�?????�???? ???�???�???? ?? ?????�???�?????�?�?�???????? ?????????�?�?????? 3;
??� ???�???�???????�?� ?�???�?�?� ?????�???�?�?????? ?�?�?????�?? ?????�?????? 8 (????. ??????. 5.17 ) ?? ???�???�?�???? ?????????�???? ???�???�???�?� ?? ???????????�?� ?????�?????? ?????�???�?� ?? ?????????�?�???????? 7;

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Fig. 5.23. ?�?�?�???�???????�?????� ???�?�?�?????�???� ???�?�?????� ???�???�???�?�: 1 ??� ???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?�; 2 ??� ?�???�?� ?�???????�?�???? ???�?????�


??� ???�???�???????�?� ?�???�?� 2 ( ??????. 5.23 ) ?�???????�?�???? ???�?????� 1 ???�?�?�?????�???� ???�?�?????� ???�???�???�?�, ???�???????�???�?�?????�?? ???�?????? ???�???�?�???� ?????????�???? ???�???�???�?�;
??� ???�???�???????�?� ???�???�???�?�?�?�?�?? 4 (????. ??????. 5.17 ) ?????�?�?� ?�?????�???�?? ?�?�?????�???? ?�?????�;

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Fig. 5.24. ???�???�?�?? ?????????�???? ???�???�???�?� ?? ???�?�?�?�?? ???�?�?�?????�???� ???�?�?????� ???�???�???�?�: 1 ??� ?�???�?�, 25 ???�??; 2 - a lining; 3 - bolt 25 Nm; 4 ??� ???�???????????�?? ???�???�???�; 5 ??� ???�???????????�?? ???�?�???�?????�; 6 - a lock ring; 7 ??� ???????????�?? ???�???�?�; 8, 27 ??� ???�???�?�?????? 5-?? ???�???�???�?�??; 9 ??� ???�?�????????, ???????�?�?�???� ???�???�?�?�?�?�???????? ?�?�???�???�; 10 ??� ???�?????????????� ?????�???�??; 11 ??� ???�?�???�?????�; 12 ??� ?�?�?�???�?� ???�?�???????????? ???�?�?�; 13 ??� ?�???�?�, 25 ???�??;14 ??� ?�???�?� ?�???????�?�?????� 5-?? ???�???�???�?�??; 15 ??� ?�???�?� ?�???????�?�?????� ???�?????� ???�???�???�???�?�??????; 16 ??� ???�???�???�?�?�?�?�?? ?????�?�?� ?�?????�???�?? ?�?�?????�???? ?�?????�; 17 - an adjusting washer; 18 ??� ?�???�?�, 25 ???�??; 19 ??� ???�?�????????; 20 ??� ???????�?????�; 21 ??� ???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?�; 22 ??� ???�???�?�?? ?????????�???? ???�???�???�?�; 23 ??� ?�???�?�, 30 ???�??; 24 ??� ?�???�?�, 15 ???�??; 25 ??� ???????????�?? ???�???�?�; 26 ??� ???????�???�?�?�?�?? ??????????????????; 28 ??� ?�?�?????????????�?�?� ?????�???�??; 29 ??� ?????�?�?� 5-?? ???�???�???�?�??; 30 ??� ?�???�?�, 15 ???�??; 31 ??� ?????�?????� ???�???�?�???� ???�???�???�?�; 32 ??� ?�???�?�, 25 ???�??


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NOTE
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??� ???�???�???????�?� ???????????? ?????????????�?�???� ???�?? ?�?�???�?????????? ???�?????�;
??� ???�???�???????�?� ?�???�?� (?�?????� ???????�) ?????�???�?�?????? ???�?????� ???�?�?�?????�???� ???�?�?????� ???�???�???�?�;
??� ???�???�?????�?� ?�?�???�???????? ???� ?�?�?�???�?�, ?????�?�???�?� ???�?????????????� ?????�???�?? ?? ???�???�?�?????�?� ?�?�?�???�?� 12 (????. ??????. 5.24 ) ???? ???�?????????� ?????????????�;
??� ?????�???�???�?� 5-?? ???�???�???�?�?? (???�???�?????�?� ???????�???�???�???? ???�???�???? ???????�), ?� ?�?�???�?� ???�???�???�?�?? ?�?�?????�???? ?�?????� (?????�???? ?????�???�?�?????? ???????�???�???????�?� ?�?�???�?� ???�???�?????�???� ???�?�???� ???????�) ?? ???�???�???????�?� ?????? ?????????�?? ???�???�?� ???� 12 ?? ???????�???�???????? ???????????????�???????????? ?�???�?� ?? ???????�???�?????�?? ???�?????????� ???�???�???�???�?�???�?�?? ???�???�????;

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Fig. 5.25. ???�?�?�?�???� ???�?????????????? ???�?�???�?????�


??� ???�???�?????�?� ???�???�???�?????? ???????� ???�?????????????? ???�?�???�??????, ?�???????????????�???? ???�???? ( ??????. 5.25 );

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Fig. 5.26. ???????�???� ???�???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?�


??� ?????? ?????????�?? ?????�?�???�?�?????????? ???�???�?� VW-3059 ( ??????. 5.26 ) ???�???�???????�?� ???�???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?�. ?????????????? ?????????�?�?? ???? ???�?????� ???� ???�?�?????�?�;

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Fig. 5.27. ???????�???� ???�???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?� ?????�???�?� ?? ???�???�?�?????�?? ?????�???? ???�???�???�?�?? ?? ?????�?????? ?????�???�?�?????? ?????�???? ???�???�???�?�??


??� ???????�???�???�?� ?????? ???�???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?� ?? ???�???�?�?????�?? 5-?? ???�???�???�?�?? ?? ?????�?????? ?????�???�?�?????? ?????� ???�?�?�???� ( ??????. 5.27 ), ???�???�?????�?� ???� ?? ???�?????�?� ?????????? ?????�???� ???�???? ???�?�?� ?? ???�?????�. ?????? ???�???? ???�?�?????�?� ?�?� ?�?�??, ?�?�???�?� ???� ?????????�?????�?? ???�???�?�?? ?????????�???? ???�???�???�?�. ?????? ???�???�?????? ???�?�???????�???? ???????????�?? ???�???�?�;
??� ?????�?�???�?� ???????�?????????� ???�?????????????� ?????�???�?? ?? ?????????????? ???�???�?? ???�???�?�?????? 5-?? ???�???�???�?�??. ?� ???�???�?�?� ???�?�?�???????? ???�???�?�???� 2-?�???�???????????? ?????????�?�?�?�?? ?????????�???�?????�???�?� ???�???�?�?????? ???�???????????�?? ?????????????????�?�?�?????�??;
??� ?? ?????????�???? ?????????�?�?�?�???? ?????�?????????� ???????�?????????�?� ???�???�?�?????? 5-?? ???�???�???�?�?? ?? ???�?�?�;
??� ???�???�???????�?� ?�???�?�?� ?????�???�?�?????? ???�???�?�???� ?????????�???? ???�???�???�?� ?? ???�???�?�???? ???�?�???�?�?????? ?? ???????????�?� ???�???�?�?? ?????????�???? ???�???�???�?�, ???????????�?? ???�?�?� ?????? ???�???�?�?????????????�?? ???�?�???�???�?????????�?? ?????�???�??????;

???????‚???µ ???°???‚?µ???° ?????????±???? ???µ???µ???°?‡ ?????? ?????????‰?? ?????????????????±?»?µ?????? VW-3042
Fig. 5.28. ???????�???� ???�???�?�???� ?????????�???? ???�???�???�?� ?????? ?????????�?? ?????????????????�?�?�?????? VW-3042


??� ?�???�?? ???�???�?�?? ?????????�???? ???�???�???�?� ???� ?????�?�?�???? ???????�??, ?�?? ???�?�?????�?� ???????????�???�?????�?�?????? ?????�?????�?? ?????????????????�?�?�?????�?? ( ??????. 5.28 ).

NOTE
?� ???�???�?�?� ?�?�???�???� ???�???�?�???� ?????????�???? ???�???�???�?�, ?????????????� ???????????????????� ?? ???????????????????? ???�?�?� ???�?�?????�?� ???????�???�?�???�?? ?�???�?�?????? ???�?????�???????????�?????? ???�???�?�.

?�?�?�?�???????? ???�???????�???????? ???�?�?� ???????????????�?� ?? ???�?�???????�?�?? ?????????????�:
??� ???????�?????????�?� ?? ???????????? ???????�?� ???�???????�???????? ???�?�?� ?????????�?�???????? ?????�???????????????????????? 1 (????. ??????. 5.18 ), ???�???????�???�?�?????�?? ?????????? ?? ???�???�?�?????�?? 5-?? ???�???�???�?�??;
??� ?? ?????????????? ???????�?� ???�???????�???????? ???�?�?� ???????�?????????�?� ???�???????? ?????????�?�???????? ?????????????????? ?????�???�?� ?? ?????????????? ???�???�?????? ???????�???�?�?�?????? ???????????????????� ?? ???????�?????????? ???�???�?�?????�?? 3-?? ?? 4-?? ???�???�???�?�;
??� ???????????�?� ???????�???�?�?�?�?? ?????????????????? ?? ?�?�?????????????�?�?� ?????�???�?? 4 ???????�?????????�?�?�?????�;
??� ???????????�?� ???�?????????????� ?????�???�??;

???????µ?????????‚?µ ?? ???µ???????‡???????? ???°?»?° ???????…?????????·?°?‚???? 3-?? ?? 4-?? ???µ???µ???°?‡??
Fig. 5.29. ???????�?????????�?� ?? ???�???????�???????? ???�?�?� ???????�?????????�?�?�???? 3-?? ?? 4-?? ???�???�???�?�??


??� ???????�?????????�?� ???????�?????????�?�?�???? 3-?? ?? 4-?? ???�???�???�?� ?? ???�???????�???????? ???�?�?� ( ??????. 5.29 );
??� ???????????�?� ?? ???�???????�???????? ???�?�?� ???�?????????????� ?????�???�?? ???????�???�?�?�?????? ???????????????????�;
??� ???????????�?� ???????�???�?�?�?�?? ??????????????????;
??� ???????�?????????�?� ?? ???�???????�???????? ???�?�?� ???�???�?�?????? 6 ?�???�?�???�?? ???�???�???�?�??.
?�?�?�?�???????? ???�???????�???????? ???�?�?� ???????????????�?� ?? ???�?�???????�?�?? ?????????????�:
??� ?????�?�?????????�?� ???�???????�???�?? ???�?� ???� ?????�????;
??� ???????�?????????�?� ???�???�?�?????? 15 (????. ??????. 5.18 ) ???�???????? ???�???�???�?�?? ?????�???�?� ?? ?????????�?�???????? ?????�???????????????????????????? 1, ???�?? ???????�?�?�???? ???� ??????. 5.30 , ??;

Dismantling of a secondary shaft
Fig. 5.30. ?�?�?�?�???????� ???�???????�???????? ???�?�?�: ?? ??� ???????�?????????�?� ???�???�?�?????? 1-?? ???�???�???�?�?? ?????�???�?� ?? ??????????????????????; ?� ??� ???????�?????????�?� ???�???�?�?????? 2-?? ???�???�???�?�?? ?? ???????�?????????�?�?�???? 1-?? ?? 2-?? ???�???�???�?�


??� ???????????�?� ???�?????????????� ?????�???�??;

NOTE
?�?�?? ???????�???? ???????�???�?�?�?????? ???????????????????� ???? ???�???????�???????? ???�?�?� ?????�???? ?????�?�???�?�???????� ?????�???????� ?????????????????�?�?�?????� VW 771/15, ?� ?�?�???�?� ?????�???�???? VW 771. ???????�???????�???? ?????�?�??????, ?? ?????�???????? ?????�???? ???????????�?????????�?? ?????�???????� ?????????????????�?�?�?????�, ???????�???�???�?� ???? ???????�???�???????? ?�?�???�?? ???????�???�?�?�?????? ???????????????????� ?�?�?????? ???�???�?�????, ?�?�???�?�, ?�?�?�???�?�???? ???????�??, ?�???? ?????�???? ?�?�?�?? ???�?�???�?? ?????�???�??????.

??� ???????????�?� ???? ???�???????�???????? ???�?�?� ?�?�?????????????�?�?� ?????�???�?? ???????�?????????�?�?�?????� ?? ???????�???�?�?�?�?? ??????????????????;
??� ???????�?????????�?� ???�???�?�?????? 2-?? ???�???�???�?�?? ?????�???�?� ?? ???????�?????????�?�?�???????? 1-?? ?? 2-?? ???�???�???�?� ( ??????. 5.30 , ?�);
??� ???????????�?� ???? ???�???????�???????? ???�?�?� ???�???�?�?????? 3-?? ???�???�???�?�??;
- Remove the retaining ring 4th gear and gear itself 4th transfer;
??� ?? ?????????????? ???????�?� ???�???????�???????? ???�?�?� ???????�?????????�?� ?????????�?�???????? ?????�????????????????????????.

?”?µ?‚?°?»?? ?????„?„?µ???µ???†???°?»?° ?? ???»?°???????? ???µ???µ???°?‡??
Fig. 5.31. ?�?�?�?�?�?? ?????�?�?�???�???�???�?�?� ?? ???�?�???????? ???�???�???�?�??: 1 ??� ?????�?????� ???????????????????�; 2 ??� ???�?????�???????????�???�?? ???�???�?� S2; 3,11 ??� ???�?????�???�?� ???�???????� ??????????????????????; 4, 10 ??� ?????????�?�???????� ?????�??????????????????????????; 5 ??� ???�?�?????????? ???�?�; 6 ??� ?�?�???�?�?????� (?�???�?????? ?????? ?�?�?????????????? ???�???????�); 7 ??� ???�???????�?? ???�???�?�?????? ???�?�???????? ???�???�???�?�??; 8 ??� ???????????? ?????�?�?�???�???�???�?�?�; 9 ??� ?�???�?� ?? ???�?????�, 70 ???�??; 12 ??� ???�?????�???????????�???�?? ???�???�?�; 13 ??� ?????�?????� ???�???�?�???� ?????????�???? ???�???�???�?�; 14 ??� ?�?�???�?????�?? ???�???�???�; 15 - gland; 16 ??� ?????????�?�???????� ?????�???�??; 17 ??� ?????????????� ?????�???�??; 18 ??� ???????�?????� ???�?�?�????; 19 ??� ?�?�?�???�?� ???? ???�?????????� ?????????????�; 20 ??� ?�?�?????????�?? ???�???�?�; 21 ??� ???????�?????????� ???�?????????????� ?????�???�??


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??� ???????????????�?� ?????�?�?�???�???�???�?� ?? ???�?????� ?????�???�?� ?? ???�?????????? ???�???�?�?????�?? 7 ???�?�???????? ???�???�???�?�??. ?????�?????�?????�?�?�?????? ?????�?�???� ?�?�?�?? ???????�?� ???�???????�???�?? ?? ???�???????�???�?? ???�?�?� ?????????�???? ???�???�???�?�;
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A WARNING
???�?�?????�?� ?�?� ?�?�??, ?�?�???�?� ???????�???? ???� ???????�?�?? ?? ???????????????????? ?????�?�?�???�???�???�?�?�.

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Fig. 5.32. ?�?�?????�???�?????�?????� ?�?�???�?�?????? ?????�???�?�?????? ???�?????????? ???�???�?�?????? ???�?�???????? ???�???�???�?�??


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?????‚?°?????????° ?„?»?°???†?° ???‹?…???????????? ???°?»?° ?????„?„?µ???µ???†???°?»?° ?? ?????????‰???? ?????µ?†???°?»?????????? ?????????????????±?»?µ?????? VW391
Fig. 5.40. ?????�?�?????????� ?�?�?�???�?� ???�?�???????????? ???�?�?� ?????�?�?�???�???�???�?�?� ?? ?????????�???? ?????�?�???�?�?????????? ?????????????????�?�?�?????? VW391


??� ?? ?????????�???? ?????�?�???�?�?????????? ?????????????????�?�?�?????? VW391 ( ??????. 5.40 ) ?????�?�?????????�?� ?�?�?�???�?� ???�?�???????????? ???�?�?� ?????�?�?�???�???�???�?�?�. ?????�?�?????????�?� ???� ???????�?� ???�?�?� ???�?????????????� ?????�???�??, ???????�?� ?�?�???? ???�???�?�?????? ?�?????�?� ???????�???????�?�???? ?????�???�?�???� ?????�?�?????�???�?� ???�?????????????� ?????�???�?? ???? ?�?�?� ??????, ???????� ?????? ???� ?????????�?� ?? ???�?�. ?�???�?�?????�?� ?�?�???�????????;

?????‚?°?????????° ???µ???‚?µ?????? 5-?? ???µ???µ???°?‡??
Fig. 5.41. ?????�?�?????????� ???�???�?�?????? 5-?? ???�???�???�?�??


??� ???�?????�???�?� ???�???�?�?????? ?????�???? ???�???�???�?�?? ???? 100 ?�?? ?? ?�?�?�?�???�?� ?�?� ???� ???�?� ?�?�?�???�?????? ?????�???� ( ??????. 5.41 ). ?� ???�???????? ?????????�???� ???�???�???�?� ?????�???�?�?????? ???�?� ???�???�?�?????? ?????�?�?�?? ?�?�?�?? ???�???�?�?�?? ?????�???�. ???�???�?????�?� ???�?????�???????????�?????? ???�???�?? ?? ?????�?�?????�?� ???�?????????????� ?????�???�??;
??� ???�???�?????�?� ?????�?�?? ???????�?????????�?�?�?????� ?????�???�?� ?? ???�???�?�?????�?? ?? ?????�?????? ???�?�?????� ???�???�???�?�?? ?? ?????�?�?????????�?� ?????????? ???�?????????????? ???�?�???�??????;

?????‚?°?????????° ???‚???»???? ?????????????° ?????»????; ?… = 5 ????
Fig. 5.42. ?????�?�?????????� ???�???�???? ?????????????� ?????�????; ?� = 5 ????


??� ?? ?????????�???? ?�?????�?????????? ???�???�?� ?????�???????�???? ?????�???????�?� ???�???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?� ?? ?????�???? ???�???�???�???�?�?????? ???? ?�?�?????????? ???�???�?�???� ?? ?????????� ???�???�???????�?� ?�?�, ???????� ?????� ???� ?�?????�?� ???�???�?????�?�?? ???� 5 ???? ??� ???�?�???�?? ?�?�?� ( ??????. 5.42 ). ?????? ???????�???? ?�?????�?????????? ???�???�?� ???� ???�???????�???�?� ???�?�?????? ???�?�?????�, ?�?�?? ???�?? ?? ???????�?????????? ???�???�?�?� ???�?????????�???? ?�???????�?�???? ???�?�?�?�?�?? ?? ???????�???�?????�?? ???�?????????� ?? ?????????�???? ???�???�???�?� ???�???? ?�?????�?� ?????????� ???�?�?�?????�?�??. ?� ???�???�?�?� ???�???�?�?????????????�??, ?�?�???�?� ?????�???�?�?�?? ???�?�?�?? ???�?�?????� ???�???�???�?� ?????? ???????�???? ???�???�?�, ???�?�?????�?� ?????�?�?????�?? ???�?????? ???�???�???�????, ?????????�?? ?�?� ?????????�?? ???�???�;
??� ?????�?�???�?� ???????�?? ?�???�?� ?????�???�?�?????? ???�???�???? ?�???????????????�???? ???????�?�?????? D6, ???????�?� ?�?�???? ?????? ?????????�?? ???????????????�?????????? ???�???�?� ??12 (???�???� ?? ???????�???�???????? 12-?????�????????????) ?�?�?�???????�?� ?�???�?� ???????�???�???? 150 ???�??. ?�???�???�???�?� ???�???�???�?�?? ?�?�?????�???? ?�?????� ?? 5-?? ???�???�???�?�??, ?�?�???�?� ?�?�?�?�?????????????�?�?? ???�?�;
??� ???�???�?�?????�?� ?????�???? ?? ?????�???�?�?????� ???�???�???�?�???????? ???�???�???�?�??;

?????? ?????‚?°?????????µ ???‚?????° ???‹?±?????° ???µ???µ???°?‡ ?????‚?°?????‚?µ ???????????»?????? ??, ???°?? ???????°?·?°????. ???????†?‹ (???‚???µ?»???°) ???‹???‚?????°???‚ ?? ?????¶???µ?? ???‚?????????‹
Fig. 5.43. ?????? ?????�?�?????????� ???�?????� ???�?�?????� ???�???�???�?� ?????�?�?????�?� ???????????�?????? ??, ???�?? ???????�?�?�????. ???????�?� (???�???�?�???�) ???�???�?????�???� ?? ?????�???�?? ???�?????????�


??� ?????�?�?????????�?� ?????????�???? ???�???�???�?� ?????????�?????�?�?�?????? ?? ?????�?�?????????�?� ???�???? ???�?�?????� ???�???�???�?�, ?�?�?????�?????? ???????????? ???�???�?�?????? ???????????�??????, ?�?�???�?� ???? ???� ?????? ?????�?�?�?�?????? ( ??????. 5.43 );
??� ?????�?�?????????�?� ???????�?????? ?? ???????�????. ?�?�?�???????�?� ???????�???? ?? ?????????�???? ?�?????�?????????? ???�???�?� ???????�???�???? 50 ???�??;
??� ?????�?�???�?� ???�???????????�?? ?�???�?� ???�?????� ???�?�?????� ???????�?�?????? AMV188 200 03 ?? ?????�?�?????�?� ?�????. ?�?�?�???????�?� ?�???�?� ???????�???�???? 40 ???�??;
??� ???�???�?????�?????????�?� ?????�???? ???�?�?????� 5-?? ???�???�???�?�??. ?�?�?????�???????????? ?????�???? ?????????�?????????�?? ?�?�?�?�?�?�??????, ?�?�???�?� ?????�?????�?????�?�???�?? ???�?????????????�?????�???????� ???�???�???�?�?????� ???�???�???�?�??;
??� ?�?�?� ???�?� ?????????????�?????�?????????�?� ???�?�???�?? ?�?�?� (????. ??????. 5.42 );
??� ?????�?�?????????�?� ???�?�?�?? ???�???�???�???�?�?????? ???� ???�???? ???�?�?????� ???�???�???�?� ?? ?????�???�???�?� 5-?? ???�???�???�?�??, ?????�???????�???? ???�?�???????? ???�???? ?? ???????�???????? ?�???? ???�?�????;
??� ???�?????????? ?????????????????????�?� ?????�?�?? ???????�?????????�?�?�?????� ?? ?????�?????? ???�???�???�???�?�??????, ?�?�???�?� ?????�???�?????�?? ?�?�?�?????� ?? ?�???�?�?� ???�?�?�?�?�??;
??� ?????????�?????�?� ?�?�?�?�???�?�?????� ?????�?�?� ?? ?�???�?�?�?� ???�???�?�??????. ?�???�?�???? ?�?�?�?? ???�???�?????�?�???� 1 ????. ?� ???????�?????????? ???�???�?�?� ?????�???�???�?� ???�???�???? ???�?�?�?????�???� ???�?�?????� ???�???�???�?� ?? ?????????�???? ?????�?�???�?�?????????? ???�???�?� 3059 (????. ??????. 5.26 );

?????‚?°?????????° ???‚?????????????? ???»?°???‚?????‹
Fig. 5.44. ?????�?�?????????� ???�?????????????? ???�?�???�?????�


??� ?? ?????????�???? ?????�?�???�?�?????????? ?????????????????�?�?�?????? 3097 ( ??????. 5.44 ) ?????�?�?????????�?� ???�?????????????? ???�?�???�??????. ???????�???�???�?� ?????? ?????�???? ?????� ?????�???????�?� ???�?�?�???�?� ???�???�?�: ???� 19 ???? ?? ???� 24 ????;
??� ?????�?�?????�?� ?????????� ?????�???�???�?????� ?????�??????. ?�???�???? ???�???�???�?�?????? ???�?�???�?�?????? ?????�?�?????????�?� ???� ???�???????�???�?? ???�?�;
??� ?????�?�?????????�?� ???�?�?????????? ??????????????????;
??� ?????� ?????�?�?�?????�?� ???�?�???�?� ???? ???�???????� ?????????�?????????�?� ?? ???????�?�???????�?�?�?�?????????�??, ???�???�?�?????? ???�?�?�???????�.

?�?�?????�???????????� ?????????�???? ???�???�???�?� ?�?????� 085 ?? ?????�?�?�???�???�???�?�?�
?�?�?????�???????????? ?????????�???? ???�???�???�?� ?? ?????�?�?�???�???�???�?�?� ???�???�?�?????????? ???????????????�?? ?? ???�?�???????�???� ???�???�?�???�:
??� ?????? ?�?�???�???� ???�???�?�???� ?????????�???? ???�???�???�?� ??� ???�?????�???????�?�???? ?????�?�?�???�???�???�?�;
??� ?????? ?�?�???�???� ?????????????� ???????????????????� ??� ???�?????�???????�?�???? ???�???????�???�?? ???�?�, ???�???????�???�?? ???�?� ?? ?????�?�?�???�???�???�?�;
??� ?????? ?�?�???�???� ???�???�?�???� ???�?�???�?�?????? ??� ???�?????�???????�?�???? ???�???????�???�?? ???�?� ?? ?????�?�?�???�???�???�?�;
??� ?????? ?�?�???�???� ???????????????????� ?????�?�?�???�???�???�?�?� ??� ???�?????�???????�?�???? ?????�?�?�???�???�???�?�;
??� ?????? ?�?�???�???� ???�???�?�?????? ???�?�???????? ???�???�???�?�?? ?? ???�???????�???????? ???�?�?� ??� ???�?????�???????�?�???? ???�???????�???�?? ???�?�;
??� ?????? ?�?�???�???� ?????????????� ?????�?�?�???�???�???�?�?� ??� ???�?????�???????�?�???? ?????�?�?�???�???�???�?�;
??� ?????? ?�?�???�???� ???????????????????� ???�???????�???????? ???�?�?� ??� ???�?????�???????�?�???? ???�???????�???�?? ???�?�.

A WARNING
To carry out adjustments transmission and differential Special tools. Never attempt to make an adjustment without special tools and fixtures.

Adjusting the primary shaft of a transmission of type 085. A primary shaft of a transmission of type 085 is not required to adjust, but you need to see to it to remove the shim when dismantling the assembly has been re-established.
Nevertheless, the axial play of the primary shaft measured by comparing the device should be in the range of 0.01 to 0.12 mm. To achieve this magnitude are applied shims of different thicknesses.
The values of relative input shaft endplay measured by the comparator and the corresponding thicknesses of shims shown in Table. 5.4.
Adjusting the secondary shaft of a transmission of type 085. Adjusting the output shaft is to determine the thickness of the shim located under foreign yoke front bearing shaft. This is - the smaller of the two tapered roller bearings.
Determine the thickness of the shim a special device in the following sequence:
- Insert the shim thickness of 0.75 mm in the socket casing and press in the clutch outer race of the bearing smaller;
- Insert the output shaft and the transmission housing Dock with the clutch housing;
- Tighten the gearbox to 25 Nm;

Measure axial play of the secondary shaft of a transmission of type 085
Fig. 5.45. Measure axial play of the secondary shaft of a transmission of type 085 1 - mandrel


- Establish a special device with dial gauge (Fig. 5.45) on the transmission housing and secure with universal dial gauge holder to the support legs of the mandrel 1. The indicator set on the supporting mandrel with preload of 1 mm, and in this position lock indicator then the arrow indicator set to zero;
- Move from the bottom up and down the shaft and follow the indications of the indicator, which may be about 0.30 mm;

A WARNING
When measuring the axial movement of the shaft does not rotate it so as not to distort the measurement results.

- According to the formula S = A + B + C, calculate the thickness of the shim bearing front where
S - thickness of the shim, mm;
A - the axial displacement of the shaft (measured value), mm;
In - the value of preload mm;
S - thickness of shims (a constant value) mm.
Example of measurement is as follows.

NOTE
The magnitude of preload bearing shaft of 1 mm, according to the instructions obtained when added to the measured value of 0.20 mm.

Let the thickness of shims C = 0.75 mm, the measured value of A = 0.30 mm, the amount of preload B = 0.20 mm. Consequently, the thickness of shim S = 0,75 + 0,30 + 0,20 = 1,25 mm;
- After determining the thickness of the shim remove the gearbox housing, remove the secondary shaft and remove the outer ring of the bearing from the clutch housing. Put shim thickness equal to resulting value. Fit the bearing race, set the output shaft and the transmission housing.
To adjust the tightness of the bearing of a secondary shaft provided shims of different thickness (total of 16 sizes from 0,650 to 1,400 mm and a pitch of 0.05 mm), presented in the Table. 5.5.

Measuring the drag torque of the secondary shaft bearings transmission of type 085
Fig. 5.46. Measuring the drag torque of the secondary shaft bearings transmission of type 085 1 - adapter; 2 - dynamometer


Measuring the modulus couples rotation output shaft bearing is carried out using a dynamometer 2 (Fig. 5.46). For new lubricated bearings the moment of resistance must be equal to 0.8 to 1.6 Nm, and the bearing of used - at least 0.3 Nm.
Adjusting the differential transmission of type 085 differential bearings should be mounted with preload 0.40 mm. Preload is provided by the selection of the thickness of the shim installed in the nest the gearbox under the outer ring of the bearing of differential.
Determine the thickness of the shim a special device in the following sequence:
- Press in the outer ring of the bearing of differential towards the crown wheel by placing a clip shim 1.0 mm. Subsequent regulations will denote the puck as the S2. Now we will focus on how to find the washers thickness S1, located on the other side;
- Set the transmission housing differential bearing outer ring on the side of the driven gear, where there is no shim. Insert the differential housing in the bearing housing;
- Set the gearbox housing with a new gasket and tighten the five screws to 20 Nm;

Measurement of an axial backlash of the differential
Fig. 5.47. Measurement of an axial backlash of the differential


- Set the dial gauge with bracket VW387 (Fig. 5.47). At the upper end of the drive shaft, place the bearing mandrel W385 / 17;
- Set the leg indicator on the bearing mandrel with preload of 1 mm, and in this position lock indicator and arrow, set it to zero;
- Move the bottom differential and follow the indication of the indicator, which may for example be 0.90 mm;

ATTENTION
When measuring the axial displacement of the differential does not turn it, so as not to distort the measurement results.

- The formula S1 = A + B + S2 calculate the thickness of the shim bearing differential where
S1 - the thickness of the shim, mm;
A - the axial displacement of the differential (measured value), mm;
In - the value of the differential bearing preload, mm;
S2 - the thickness of shims (a constant value) mm.

NOTE
The magnitude of the differential bearing preload of 1 mm in accordance with the instructions, it turns out, if we add to the measured value of 0.40 mm.

Example of measurement is as follows.
Let the thickness of shims S2 = = 1,0 mm, the measured value of A = 0.90 mm, the amount of preload B = 0.40 mm. Consequently, the thickness of shim S1 = 1,0 + 0,90 + 0,40 = 2,30 mm;
- Again, remove the gearbox housing and knock bearing race. Insert the appropriate shims and again Push the bearing race. First, always insert the thickest plate (possible washer 1 mm thick). There are washers of different thickness, only six values (0.15, 0.3, 0.6, 0.7, 0.8 and 1.0 mm) and therefore can form any combination washers;

Measuring the drag torque of the differential bearings
Fig. 5.48. Measuring the drag torque of the differential bearings


- According to the instructions, you now need to measure the drag torque differential. To do this, pull on the output shaft of the torque wrench (Fig. 5.48) and crank shaft. For the new bearings the moment of resistance must be equal to 1.2 to 1.5 Nm, and the bearing of used - at least 0.3 Nm.




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