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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Touareg
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Touareg
Operation and maintenance of car
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Overview
Generator and starter
Removing and installing starter (6-cyl. Engine with injection 3.2 liter engine and a 3.6 liter FSI, automatic transmission)
Removing and installing starter (8-cyl. Engine with injection 4.2 liter, automatic transmission)
Removing and installing starter, 10-cyl. TDI 4,9 liter engine, automatic transmission
Three-phase generator
Removal and installation of a three-phase generator, air-cooled, 6-cyl. injection engine
Removal and installation of a three-phase generator, 8-cyl. injection engine
Removing and installing voltage regulator
Device combination
Front wiper
Headlights
Tables
Body
diagrams
 


Hit Counter by Digits


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Removing and installing starter, 10-cyl. TDI 4,9 liter engine, automatic transmission



Withdrawal
Remove the engine.
Remove the right turbocharger.

Insulation magnetic switch
Fig. 7.40. Insulation magnetic switch


Click the button and remove the insulation of the magnetic switch (Fig. 7.40).

Nut Bracket Engine
Fig. 7.41. Nut Bracket Engine


Remove the nut from the motor bracket (Fig. 7.41).

Eyebolts at the back of the right cylinder head
Fig. 7.42. Eyebolts at the back of the right cylinder head


Screw the eyebolts T10126 1 with a bolt M8h40 2 at the back of the right cylinder head (Fig. 7.42).

ATTENTION
Ship conveyor plate should hit when screwing in the hole of the holder fixed to the engine.


Eyebolts at the front of the left cylinder head
Fig. 7.43. Eyebolts at the front of the left cylinder head


Screw the eyebolts T10126 / January 1 with a bolt M8h40 2 front to the left cylinder head (Fig. 7.43).

ATTENTION
Ship conveyor plate should hit when screwing in the hole of the holder fixed to the engine.

Hang the device for hanging crane VAS 3033 to 6100.
Hang eyebolts T10126 and T10126 / 1 to a device for hanging 3033.
Lift drive with a crane VAS 6100.

Securing the right support
Fig. 7.44. Securing the right support


Remove the 4 mounting bolts M10h95 right engine mount and remove the right support (Fig. 7.44).

Fixing screw tube cooling system for engine block
Fig. 7.45. Fixing screw tube cooling system for engine block


Remove the retaining bolt tube cooling system for the engine block (Fig. 7.45).

Fixing screw tube cooling system for gearbox
Fig. 7.46. Fixing screw tube cooling system for gearbox


Remove the retaining bolt tube cooling system on the gearbox (Fig. 7.46).

Protective Cap
Fig. 7.47. Protective Cap


Remove the protective cap with electromagnetic starter switch (Fig. 7.47).

Fixing nut positive cable of the electromagnetic switch of a starter
Fig. 7.48. Fixing nut positive cable of the electromagnetic switch of a starter


Unscrew the fixing nut positive cable from the starter solenoid switch (Fig. 7.48).

Fixing nut cable terminals 50 of the electromagnetic switch of a starter
Fig. 7.49. Fixing nut cable terminals 50 of the electromagnetic switch of a starter


Unscrew the fixing nut of the cable terminal 50 from the solenoid starter switch (Fig. 7.49).

Fixing bolt cable holder
Fig. 7.50. Fixing bolt cable holder


Remove the retaining bolt of the cables and put the cables to the side (Fig. 7.50).

Lower mounting bolt starter
Fig. 7.51. Lower mounting bolt starter


Remove the lower mounting bolt M12h165 starter on the motor side (Fig. 7.51).

Upper mounting bolt starter
Fig. 7.52. Upper mounting bolt starter


Remove upper securing bolt of starter M12h165 on the side of the gearbox (Fig. 7.52).
Remove the starter.

Setting
Install in reverse order, with the following should be considered.
Tighten to the specified torque (see. Table. 7.2).




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Removing and installing starter (8-cyl. Engine with injection 4.2 liter, automatic transmission)
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Three-phase generator

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