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Glazing Body
The windscreen and rear window Withdrawal To remove the windshield to clear the following details: - Lining the front pillars; - Rear-view mirror; - The wiper arms; - Seal and cover scuttle; - Cover the windshield. Cut the adhesive using the tool 09861-31100. In the case of re-use glass mating marks on the glass and opening. With glass holder (suckers), remove the windshield. Setting With a cutter or accessories 09861-31200 exactly cut the bead roller to a thickness of about 2 mm from the surface of glass sticking out around the perimeter of the flange opening.
WARNINGS Do not cut the glue roller to a thickness less than specified. Take precautions not to damage the cutter body paint. If the damage is to restore the paint layer, which apply the paint. Clean flange windscreen sponge soaked in alcohol, or a mastic and degreasing. Install spacers in the windscreen. Install the new windshield in the opening and a soft pencil put labels on the glass and body. Install the trim of the windscreen, making sure that the glass between her and there are no gaps. On the inner surface of the glass around the perimeter edge glue rubber insert for retaining adhesive when installing glass. |
The distance from the edge of the glass to process rubber insert, mm: the upper edge of the glass ..... 13 side edge of the glass ..... 13 the lower edge of the glass ..... 29 Apply a thin layer of adhesive primer for glass on the outer surface of the rubber insert.
WARNINGS Do not touch the glass hands, as this may impair the quality of gluing and cause leakage of the adhesive joint space after installing windshield. Do not apply glass adhesive primer for body parts. Do not expose the adhesive layer caused by water, dust and abrasive particles. Apply adhesive primer on the lower edge of the glass. Apply sealant to the edge of the glass around the perimeter. |
NOTE Apply a layer of adhesive no later than 5 minutes after applying the adhesive primer. |
Apply a thin layer of adhesive primer for body parts left on the flange opening glass sealant. After application of the adhesive ground glass set, no later than five minutes after applying sealant. With suction cups install the windshield into the opening, aligning the timing marks applied earlier, and press the glass layer to the sealant. Remove excess glue with a spatula, or wipe it with gauze. Fill out all the glue inspection revealed the emptiness around the perimeter of the glass. Check the tightness of the windscreen, which water it cold running water, being careful not to damage too strong jet of fresh adhesive. Pour the glass so that water flowed along the edges of the glass. If you find leaks leak dry place and apply additional sealant. Install the previously removed parts.
WARNINGS During the first hour after installation, avoid getting water on the windshield. Do not make travel by car during the first four hours after installing windshield. If necessary travel for the first eight hours move at slow speed. Do not slam the door with a force raised for all Sliding window. Do not expose the body large torsional loads that occur at the exit from the carriageway, or the entrance to it or while driving on rough roads. |
Removing and installing rear window are analogous removal and installation of the windshield, except as indicated below. To remove the windshield, remove: - Pin connector wires of the rear window; - Lining of the tailgate; - Lever and the wiper motor; - An additional signal of braking.
Fixed side windows
| Fig. 8.89. Fixed side window: 1 - side window; 2 - an overlay window; 3 - glass holders; 4 - Self-adhesive tape
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Withdrawal To remove the fixed side window, remove the following items: - backseat; - Rear quarter panel trim; - C-pillar trim. Remove side window holders. Remove the cover and side window with special tool cut the sealant. Remove the glass. Setting With a cutter or special tools evenly cut off from the surface of old sealant sticking to a thickness of 2 mm around the perimeter of the glass.
A WARNING Do not cut the glue roller to a thickness less than specified and take care not to damage the paintwork of the body cutter. If damaged, restore the coating layer paint application. |
Clean the flange opening side window with a sponge soaked in isopropyl alcohol. Carefully remove dirt, including oil and dust from the flange opening window. After cleaning the flange opening Wait at least one minute before you put on the flange of the primer adhesive for body parts. Apply adhesive primer to the flange of the opening side window. Before applying the primer adhesive body parts thoroughly shake the container of glue to obtain a homogeneous mixture. Apply adhesive primer to the glass for glass and cover glass. Apply seal around the perimeter of the side window. Install the side window opening in the body.
NOTE Place the glass in the body opening at least 5 minutes after applying sealant. |
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