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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Getz (2002 release)

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Hyundai Getz
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Removal and installation of external parts of the car body
Removal and installation of pieces of equipment and interior decoration of the car body
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Removal and installation of pieces of equipment and interior decoration of the car body



The center console dashboard

The center console dashboard
Fig. 8.62. The center console dashboard: 1 - the gear lever gaiter; 2 - switch seat heating; 3 - cigarette lighter; 4 - the lining of the central console; 5 - connectors for seat heating elements; 6 - a cover; 7 - the center console


The center console dashboard is shown in Fig. 8.62.
Refitting

Tighten the screws on the console
Fig. 8.63. Tighten the screws on the console


Remove the two screws attaching the console (Fig. 8.63).
Set the lever of the parking brake system to its highest position and remove the console, lifting it from the rear.
Disconnect the cigarette lighter connector.
Installation is carried out in reverse order.

Dashboard

Dashboard
Fig. 8.64. Dashboard: 1 - column cover; 2 - a steering column; 3 - visor dash; 4 - a combination of devices; 5 - lateral ventilation nozzle body; 6, 12 - thrust facing the instrument panel; 7 - an arm; 8 - the instrument panel; 9 - Audio unit; 10 - lateral nozzle of the ventilation system of the body; 11 - an arm; 13 - the glovebox; 14 - bracket audio unit; 15 - the central console, the dashboard; 16 - Switches the instrument panel center console; 17 - lower trim dashboard


The instrument panel is shown in Fig. 8.64.
The instrument panel is designed as a single piece and a metal frame with the energy absorbing layer of polyurethane foam, which is lined on the outside with decorative film.

A WARNING
When using a screwdriver blade to wrap it with a cloth to avoid damaging parts. To protect your hands, wear gloves.

Removal and installation of the instrument cluster
Install the steering column in the down position.

Fixing screw visor dash
Fig. 8.65. Fixing screw visor dash: 1 - the screw fastening the visor dash; 2 - visor dash


Remove the hood of the instrument cluster by unscrewing the bolts (Fig. 8.65).
Remove the screws that secure the instrument cluster and remove it from the slot.

Pin connector of the instrument cluster
Fig. 8.66. Pin connector of the instrument cluster


Disconnect the connectors for the instrument cluster and remove a combination of devices (Fig. 8.66).
Installation is carried out in reverse order.

WARNINGS
When using a screwdriver blade to wrap it with a cloth to avoid damaging parts. To protect your hands, wear gloves.
Take care not to damage the instrument panel.

Removal and installation of the bottom facing of the panel of devices
Install the steering column to the top position.
Remove the sill trim and door lower trim pillar.

Cover unit fuse
Fig. 8.67. Cover unit fuse


Remove the cover of the fuse box (Fig. 8.67).

Fasteners dashboard lower trim (indicated by arrows)
Fig. 8.68. Fasteners dashboard lower trim (indicated by arrows): 1 - self-connector


Remove the two screws and the two screws securing the bottom lining, self-disconnect connector housing and the bonnet cable and remove the lower trim panel of devices (Fig. 8.68).
Installation is carried out in reverse order.

WARNINGS
When using a screwdriver blade to wrap it with a cloth to avoid damaging parts. To protect your hands, wear gloves.
Take care not to damage the instrument panel.

Removal and installation of the glove compartment
Open the glove box.

Holders of the glove box (indicated by arrows)
Fig. 8.69. Holders of the glove box (indicated by arrows)


Remove the glove box holders (Fig. 8.69).
Remove the glove box by removing the screws that secure the hinge of the box.
Install the glove box is held in reverse order of removal.

Removal and installation of the bottom facing of the central console, instrument panel
Remove the lower trim center console instrument panel by removing the screw that secures the driver's side.
Installation of the bottom facing of the central console, instrument panel is held in reverse order of removal.

A WARNING
When using a screwdriver blade to wrap it with a cloth to avoid damaging parts. To protect your hands, wear gloves.
Take care not to damage the instrument panel.

Removing and installing center console facing the instrument panel
Remove the glovebox.
Remove the lower trim center console dashboard.
Disconnect the cables drive gates Ventilation and heating the interior of the respective actuator arm flaps.

Tips ropes drive dampers Ventilation and salon heating
Fig. 8.70. Tips ropes drive dampers Ventilation and salon heating


With the help of a stripper remove the central console, starting with the lower part (Fig. 8.70).
Disconnect connectors switches the center console and instrument panel trim, remove the center console.
Set facing the instrument panel center stack is held in reverse order of removal.

A WARNING
When using a screwdriver blade to wrap it with a cloth to avoid damaging parts. To protect your hands, wear gloves.
Take care not to damage the instrument panel

Removal and installation of audio unit
Remove the glovebox.
Remove the lower trim dashboard.
Remove the trim center console dashboard.

Tighten the screws on the audio unit
Fig. 8.71. Tighten the screws on the audio unit


Remove the screws that secure the audio unit (Fig. 8.71).
Disconnect the connectors for audio unit and remove it.
Installing the audio system is carried out in reverse order.

A WARNING
When using a screwdriver blade to wrap it with a cloth to avoid damaging parts. To protect your hands, wear gloves.
Take care not to damage the instrument panel.

Removal and installation of the instrument panel beam
Remove the steering wheel airbag module.
Remove the lower trim dashboard.
Remove the glovebox.
Remove the lower trim center console dashboard.
Remove the trim center console dashboard.
Remove the radio.
Remove Face facing the instrument panel.

Pin radio aerial
Fig. 8.72. Pin antenna Audio: 1 - the windscreen; 2 - pin radio aerial; 3 - dashboard


Disconnect the radio antenna (Fig. 8.72).
Remove the instrument panel by unscrewing the nine bolts of its fastening four bolts located (two) end caps for panel trim.
Installation of the instrument panel is carried out in reverse order.

Details trim

Interior Trim vehicles with five-door body
Fig. 8.73. Interior Trim vehicles with five-door body 1 - A-pillar cladding; 2 - facing the threshold of the front door; 3 - upper trim body;
4 - facing the rear door sill; 5 - facing the rear pillar; 6 - rear luggage compartment lining; 7 - luggage shelf; 8 - the side facing the luggage compartment; 9 - lower trim body; 10 - lower cladding pillar


Interior Trim vehicles with three-door body
Fig. 8.74. Interior Trim vehicles with three-door body 1 - A-pillar cladding; 2 - facing the threshold of the door; 3 - upper rear quarter panel trim; 4 - facing sidewall; 5 - the side facing the luggage compartment; 6 - luggage shelf; 7 - rear luggage compartment lining; 8 - trunk mat; 9 - Rear sill lining; 10 - lower cladding pillar


Interior Trim vehicles with five-door body shown in Fig. 8.73, vehicles with three-door body - to Fig. 8.74.

NOTE
Before removing the outer facings remove seals.

Facing pillar
Remove A-pillar trim with the help of a stripper facing.

Facing the front door sill
Cars with five-door body
Remove the front door sill lining, disconnecting the three mounting clip.
Installation is carried out in reverse order.
Vehicles with three-door body

Clip fastening front door sill lining
Fig. 8.75. Clip fastening front door sill lining


Remove the front door sill lining, disconnecting the five mounting clamps (Fig. 8.75).
Installation is carried out in reverse order.

A-pillar lower trim
Remove the front door sill lining.
Remove the lower A-pillar trim by removing its fastening clamp.
Installation is carried out in reverse order.

Facing the rear door sill
Cars with five-door body

Isofix rear door sill lining
Fig. 8.76. Isofix rear door sill lining


Remove the sill trim back door by removing the mounting screws and unplugging the holder (Fig. 8.76).
Installation is carried out in reverse order.
Vehicles with three-door body

Isofix rear door sill lining
Fig. 8.77. Isofix rear door sill lining


Remove the rear sill trim by removing the bolts (Fig. 8.77).
Installation is carried out in reverse order.

Lower trim body
Remove the front door sill lining.
Remove the rear door sill trim.

Lower mounting front seat belt
Fig. 8.78. Lower mounting front seat belt


Removing lower trim body
Fig. 8.79. Removing lower trim body


Remove the lower mounting belt (Fig. 8.78), the front seat, remove the clamp and remove the pillar lower trim (Fig. 8.79).
Tightening torque of bolts fastening the lower front seat belt 40-50 Nm.
Installation is carried out in reverse order.

Upper trim body
Remove the front door sill lining.
Remove the rear door sill trim.
Remove the lower B-pillar trim.
Remove the lining of the top fastening the front seat belt, unscrew the bolt and remove the upper trim.
Tightening torque bolts front seat belt 40-50 Nm.
Installation is carried out in reverse order.

Facing sidewall (vehicles with three-door body)
Remove the front sill trim.
Remove the rear sill trim.
Remove facing bolt belt anchorage.
Loosen the lower mounting screw and belt, remove the rear quarter panel trim.

Luggage cover
Disconnect the cables holding the shelf and remove the shelf, pull it up.
Installing the shelf is held in reverse order of removal.

The rear luggage compartment lining
Remove the luggage compartment.
Remove the luggage compartment floor mat.
Remove the rear luggage compartment trim by removing the mounting screws.
Installation is carried out in reverse order.

The side facing the luggage compartment
Remove the rear door sill trim.
Fold the rear seat forward.
Remove the trunk mat.
Remove the rear luggage compartment trim.
Remove the lamp lighting the luggage compartment.

Fasteners side facing the luggage compartment of vehicles with five-door body
Fig. 8.80. Fasteners side facing the luggage compartment of vehicles with five-door body


Fasteners side facing the luggage compartment of cars with three-door body
Fig. 8.81. Fasteners side facing the luggage compartment of cars with three-door body


Unscrew the luggage compartment floor, loosen the bolts of the bottom fastening the rear seat belt and using a puller, remove the side trim luggage compartment (Fig. 8.80 and 8.81).
Installation is carried out in reverse order.

Facing the rear pillar
Cars with five-door body

Lower mounting rear seat belt (arrow)
Fig. 8.82. Lower mounting rear seat belt (arrow)


Remove the lower mounting bolt rear seat belt (Fig. 8.82).
Remove the seat belt mounting bolt middle rear seats.

Removing the pillar trim body
Fig. 8.83. Removing the pillar trim body


With the help of a stripper remove facing the rear pillar (Fig. 8.83).
Installation is carried out in reverse order.
Vehicles with three-door body
Remove the rear sill trim.
Remove the rear quarter panel trim.
Remove the rear luggage compartment trim.
Remove the side trim luggage.
Remove the two screws, unscrew the bolt belt middle rear seats and remove the C-pillar trim.

Sun visors
Remove the screws that secure the sun visor, clear visor and holder.
Installation is carried out in reverse order.

Handrails
Move aside the trim screws that secure the rail and lift it with a screwdriver.

Tighten the screws on the rail (arrow)
Fig. 8.84. Tighten the screws on the rail (arrow)


Remove the rail by loosening the bolts (Fig. 8.84).
Installation is carried out in reverse order.

Overhead console

Removing the lens room lamp
Fig. 8.85. Removing the lens room lamp


Remove the room lamp diffuser by gently prying it with a flat-blade screwdriver (Fig. 8.85).

Bolts roof console
Fig. 8.86. Bolts roof console


Remove the two screws on the console (Fig. 8.86), disconnect the connector and remove the roof console.
Installation is carried out in reverse order.

Headlining
To remove the headlining clear the following details:
- Front seat;
- backseat;
- The roof console;
- Lining the front pillars;
- The front door sill lining;
- The rear door sill lining;
- Front seat belts;
- Lower and upper B-pillar cladding;
- Lower the seat belt anchors the rear seat;
- Rear luggage trim;
- Seat belt anchor the middle rear seats;
- The side facing the luggage compartment;
- Facing the rear pillars;
- The sun visors and handrails.
Remove the headlining disconnecting holders.
Installation is carried out in reverse order.

Seats
The front seats

Front seat
Fig. 8.87. Front seat: 1 - headrest; 2 - the seat back; 3 - the handle of adjustment of the angle of inclination of the seat back; 4 - the handle of adjustment of the longitudinal position of the seat; 5 - slide the seat; 6 - seat cushion


Front seat shown in Fig. 8.87.
Refitting
Remove the four screws on the front seat.
Tightening torque of the front seat bolts 35-55 Nm.
Disconnect the connector control lamp seat belt and remove the front seat.
Installation of the front seats is carried out in reverse order.

Backseat
Refitting

Bolts rear seat
Fig. 8.88. Bolts rear seat


Remove the four screws on the rear seat (Fig. 8.88).
Tightening torque bolts rear seat 35-55 Nm.
Fold the rear seat and remove it from the vehicle through the door opening.

Seat belts
Precautions when handling belts
Mechanically pretensioner
After pretensioner operation is not allowed re-use of the belt, replace the new belt.
When removing the belt, do not pull the strap - it can cause accidental operation of the pretensioner, damage parts and hand injuries.
Do not disassemble and repair the pretensioner.
When installing the belt after screwing (without tightening) bolts need to pull up at least 500 mm on the belt spool (after installing it can be pulled out of the coil).
After installing the belt and pulled out of the reel of 2,000 mm belt (center lower mounting plate to the center of the coil) can cause a small spurt triggered pretensioner.
Installation height pretensioner should not exceed 40 cm.
Do not take up more than one pretensioner.

Precautions when handling belts with pyrotechnic
After pretensioner operation is not allowed re-use of the belt, replace the new belt.
When removing the belt, do not pull the strap - it can cause accidental operation of the pretensioner, damage parts and hand injuries.
Prohibited disassembly and repair pretensioner.
Connect the battery only after the installation of the pretensioner.
When removing the pretensioner, do the following:
- Make sure the power is off and the ignition is switched off;
- Disconnect the negative terminal of the battery;
- Wait at least one minute;
- Disconnect the connector of the gas generator, unscrew the bolt and remove the pretensioner.
Installation is carried out in reverse order.

A WARNING
Wrap the cloth used to provide a screwdriver or remover to avoid damaging parts.

Removing and installing front seat belt
Before removing the belt Remove the following:
- The front door sill lining;
- Rear door sill lining;
- The lower trim of the B-pillar;
- Upper trim body.
Remove the front seat belt.
Installation is carried out in reverse order.

Removal and installation of seat belts rear seat side
Before removing the belt Remove the following:
- Rear luggage trim;
- The side facing the luggage compartment;
- C-pillar trim.
Remove the belt side rear seats.
Installation is carried out in reverse order.
Removal and installation of seat belt middle rear seats
Before removing the belt Remove the following:
- Rear luggage trim;
- The side facing the luggage compartment;
- C-pillar trim.
Remove the belt middle rear seats.
Installation is carried out in reverse order.




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