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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Matrix (2002 and 2006 model year)

general info. full specifications. diagnostics. hints. tips. tricks
Hyundai Matrix
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Hyundai
Matrix
Operation and maintenance of car
Engine
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Clutch
Overview
Bleeding the clutch
Removing and installing clutch master cylinder
Removing and installing clutch pedal
Check the ignition switch lock
Removal, check and installation of clutch cover and clutch disc
Dismantling, check and assemblage of the clutch slave cylinder
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Dismantling, check and assemblage of the clutch slave cylinder



Remove the bolt of the working cylinder.

Technical condition
Check the slave cylinder for leaks fluid.
Check out the cover of the working cylinder for damage.

Dismantling
Disconnect from the cylinder a connecting hose, remove the valve plate, spring, pusher and cover.
Carefully remove the dirt around the working cylinder bore for the piston.

Removing the piston out of the cylinder
Fig. 3.26. Removing the piston out of the cylinder


Remove the piston from the cylinder, by submitting the last compressed air (Fig. 3.26).

ATTENTION
Previously working cylinder cover with a cloth, as piston may fly with great force and cause injury.
Gradually increase the air pressure to prevent the release of the brake fluid and its hit in the eyes or on the skin.

Technical condition
Check the mirror of the working cylinder for corrosion or damage.

Checking cylinder bore via Nutromer
Fig. 3.27. Checking cylinder bore via Nutromer


Using bore gauge, check the inner diameter of the cylinder in three places (in the lower, middle and upper parts). If the clearance between the piston and the cylinder exceeds the limit, replace the slave cylinder (Fig. 3.27).
Maximum permissible backlash between the piston and cylinder: 0.15 mm.

Assembly

Installation of the piston into the cylinder
Fig. 3.28. Installation of the piston into the cylinder


Apply brake fluid DOT DOT 3 or 4 on the working cylinder inner surface and an outer surface of the piston and the piston sleeve and the cylinder piston set (Fig. 3.28).
Install the valve plate, pusher and cover.

Setting

The axis of the pusher
Fig. 3.29. The axis of the pusher


Apply grease on the axle pusher the required mark (Fig. 3.29).
Install the clutch slave cylinder and tighten a bolt of fastening of the working cylinder.




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