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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Matrix (2002 and 2006 model year)

general info. full specifications. diagnostics. hints. tips. tricks
Hyundai Matrix
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Hyundai
Matrix
Operation and maintenance of car
Engine
Transmission
Clutch
Overview
Bleeding the clutch
Removing and installing clutch master cylinder
Removing and installing clutch pedal
Check the ignition switch lock
Removal, check and installation of clutch cover and clutch disc
Dismantling, check and assemblage of the clutch slave cylinder
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Removing and installing clutch master cylinder



Withdrawal

Bleeder valve
Fig. 3.6. Bleeder valve


Drain the hydraulic fluid through the bleed screw (Fig. 3.6).
Remove the clutch master cylinder nuts.
Disconnect the pipes.

Clip fastening pipe to gearbox
Fig. 3.7. Clip fastening pipe to gearbox


Remove the clamp fastening of the pipeline to the gearbox (Fig. 3.7).

Technical condition
Check hose and pipe for rust, shells and scuffing.

Setting
Attach the tubing to the working cylinder.

Connecting hoses
Fig. 3.8. Connecting hoses


Attach the hose and secure it with a clamp (Fig. 3.8).
Install the master cylinder.
Connect the pushrod to the clutch pedal.
Bleed the hydraulic clutch.
Remove the retaining ring of the piston.
Remove the pushrod assembly with the piston.

NOTE
At the same time, take care not to damage the housing and the piston cylinder.

Checking after installation
Check the cylinder bore for rust, shells and scuffing.
Check the cylinder sleeve for wear or misalignment.
Inspect the piston for rust, scoring shells go.
Check the cleanliness of the pipeline.

Checking bore via nutrometra
Fig. 3.9. Checking bore via nutrometra


Check with the help of the inner diameter of the cylinder bore gauge with a micrometer - outer diameter of the piston (Fig. 3.9).
If the clearance between the piston and the cylinder exceeds the maximum permissible value, replace the master cylinder or the piston.
Maximum permissible backlash between the piston and cylinder: 0.15 mm.

Assembly
Apply brake fluid DOT3 working or DOT4 a mirror of the cylinder and the outer surface of the piston.
Insert the piston into the cylinder.
Install the retaining ring of the piston.

Installing the pusher
Fig. 3.10. Installing the pusher


Install the pusher (see. Details of the main cylinder) (Fig. 3.10).
Attach a hose to the cylinder.




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Removing and installing clutch pedal

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