On-vehicle

Checking the oil level in the gearbox

Check gearbox oil leak. Check the oil level in the gearbox by removing the filler plug. If the oil is dirty, you need to drain the oil and pour a new one.

Remove the oil filler cap and check oil level finger.

The oil should be level with the bottom edge of the filler plug (filler plug hole). If the oil level is below the specified oil, top up the oil before it is leaking out of the hole, then install the oil filler plug.

Change the oil in the gearbox, if it is dirty or not has an appropriate viscosity.

Changing the oil in the gearbox

Recommended transmission oil: Hypoid gear (HP Gear Oil), GL-4 classification API, viscosity SAE75W-90.

By car, mounted on a level surface, remove the drain plug and drain the oil from the gearbox.

Replace the new gasket and install the drain plug (Fig. 3.31).

Tightening torque drain plug: 30-35 Nm.

Remove the oil filler plug and fill with new oil up to the level at 5-9 mm below the lower edge of the filler plug (filler plug hole).

Fuel capacity transmission: 2.15 liters.

Tightening torque filler plug: 30-35 Nm.

Replacing the oil seal drive shaft

Disconnect the drive shaft from the gearbox (Fig. 3.32).

Use a flathead screwdriver, remove the gland (Fig. 3.33).

With a special tool (mandrel 09431-21200) easy blows install a new oil seal drive shaft in the gearbox (Fig. 3.34).

Lubricate the oil seal lip with gear oil.

Recommended transmission oil: Hypoid gear (HP Gear Oil), GL-4 no classification API, viscosity SAE75W-90.

Replacement of a cable drive speedometer

Install the adapter in the instrument cluster and attach to it a new cable of a drive of a speedometer.

The rubber sleeve so that the cable sleeve and the projecting portion are horizontal, as shown in Figure 3.35.

Transmission is necessary to insert the tip of a cable of the speedometer in the gearbox and tighten the nut (Fig. 3.36).