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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Sonata (2001 release)

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Hyundai Sonata
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Sonata
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Removal, check and installation of the exhaust manifold
Removal, check and installation of an inlet collector and the expansion of the air chamber
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Exhaust




Exhaust
Fig. 2.94. Exhaust system: 1 - front thermofilter; 2 - Rubber suspension; 3 - Front exhaust pipe; 4 - Front thermofilter; 5 - the main silencer; 6 - nut, 30-40 Nm; 7 - a lining; 8 - the central exhaust pipe with silencer


The exhaust system is shown in Fig. 2.94.

A WARNING
Before removing or checking the exhaust system, make sure that it is sufficiently cooled.

Withdrawal

Location rubber suspension mount the main silencer
Fig. 2.71. Location rubber suspension mount the main silencer


Remove the main silencer from the central exhaust pipe (see. Fig. 2.71).
Remove the rubber suspension and Main Muffler.
Disconnect the front exhaust pipe from the central exhaust pipe.

Places mounting front exhaust pipe to the exhaust manifold
Fig. 2.95. Places mounting front exhaust pipe to the exhaust manifold


Remove the nuts and bolts that secure the front exhaust pipe to the exhaust manifold (Fig. 2.95).

Location suspension rubber mounting front exhaust pipe
Fig. 2.72. Location suspension rubber mounting front exhaust pipe


Remove the front exhaust pipe with rubber suspensions (see. Fig. 2.72).
Check mufflers and pipes for leaks, corrosion and damage.
Check the rubber suspension in the absence of damage and cracks.
Temporarily install the front exhaust pipe, catalytic converter, the central exhaust pipe and muffler head (in that order).
Install rubber suspension to the desired position.
Tighten the details of the exhaust system and check that the system has been installed freely, without pressure, with the necessary clearance from the vehicle.




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Removal, check and installation of an inlet collector and the expansion of the air chamber
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Lubrication system

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