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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Sonata (2001 release)

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Hyundai Sonata
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Removing and installing drive shaft
Repairing drive shaft with SHRUS type the DOJ and BJ
Repairing drive shaft with SHRUS type TJ and BJ
Repairing drive shaft with SHRUS type GI and AS
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Countershaft



Dismantling

Location of the central bearing and fastening elements of the intermediate shaft
Fig. 3.68. Location of the central bearing and fastening elements of the intermediate shaft: 1 - integral dust ring; 2 - the central bearing; 3 - an arm of the central bearing; 4 - an external ring of dust-proof; 5 - an intermediate shaft


Location of fixing the intermediate shaft and main bearing shown in Fig. 3.68.

Using a special tool 09517-43001 (1) to remove the center bearing bracket with intermediate shaft
Fig. 3.69. Using a special tool 09517-43001 (1) to remove the center bearing bracket with intermediate shaft


The special tool (09517-43001) remove an arm of the central bearing of an intermediate shaft (Fig. 3.69).

Using special tool 09216-21100 (2) and 09495-33100 (1) for the extrusion of the central bearing
Fig. 3.70. Using special tool 09216-21100 (2) and 09495-33100 (1) for the extrusion of the central bearing


Special tools (09216- 21100, 09495-33100) extrude the central bearing towards the inside of the center bearing bracket, as shown in Fig. 3.70.

Check
Check the intermediate shaft for damage, bending or corrosion.
Check the intermediate shaft splines for wear or damage.
Check the central bearing on the absence of the generation, discoloration and roughness of the raceways of the rollers.

Assembly
Apply universal grease to the central bearing and an arm of the central bearing.
The special tool (09495-33100) press in the center bearing bracket.
Apply universal lubricant on the rear surface of the dust seal.
Recommended grease - LIG-2 or Sunlight No.2.
Amount:
- Internal dust seal - 7-10 g;
- External dust seal - 4-6 g
Special tool insert external and internal dust seals so that they are flush with the edges of the center bearing bracket.

A WARNING
When applying grease, make sure that it does not hit the other details.

Using a special tool 09432-33300 (2) for pressing the intermediate shaft (1) in the central bearing
Fig. 3.71. Using a special tool 09432-33300 (2) for pressing the intermediate shaft (1) in the central bearing


Special tools (09432- 33300), set the central bearing, as shown in Fig. 3.71, then press in the intermediate shaft.




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Repairing drive shaft with SHRUS type GI and AS
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The front hub / knuckle

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