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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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Mercedes-Benz
W163
Introduction
Controls and receptions of safe operation
Current care and maintenance
Engine
System of cooling, heating and air conditioner
Engine cooling system
Ventilation systems, heating and air conditioning
The power supply system and exhaust
Systems of an electric motor
Manual box of a gear change
The transmission automatically processed
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System of cooling, heating and air conditioner



Cooling system

Common parameters

Cooling system Closed, water pump, thermostat, radiator fan (electric or viscous clutch) and separately installed expansion tank
The volume of See. Specifications to the Head Current leaving and service
The composition of the coolant (antifreeze proportion of coolant to ensure frost)
to -37 ?� C 50%
to -45 ?� C 55%
System pressure Approximately 1.4 bar (the exact amount is indicated on the cover of the expansion tank).
Thermostat
The valve stroke, mm at least 8
Valve activation temperature, ?� C
Home opener 85 ÷ 89
Full opening 102
The cover of the cooling system path
Petrol models On models petrol models cover cooling system is not subject to testing in the case of a failure should be replaced
Diesel models (code 140/200 cover)
The depth of the vacuum of the vacuum valve, bar 0.1
Pressure relief valve opening, bar
The first step (coolant temperature 130/134 ?� C) 14
The second stage (coolant temperature 137/143 ?� C) 20
Pressure test cap, bar 1.4 (cover must keep this pressure for at least 2 minutes)
The air conditioning system
The type of refrigerant R134a
The amount of refrigerant g 750
Type of refrigerator oil Synthetic PAG
Number of compressor oil, top up if:
Replacing the evaporator, see 3 40
Replacing the condenser, see 3 20
Replace the receiver-dryer cm 3 10
Replace the suction line, see 3 20
Replacement of pressure line, see 3 20
Replace the compressor, see 3 20
Leak detection, see 3 20
After the sudden emptying system, see 3 40
Efforts of a tightening of carving connections, Nanometer
Cooling system
M111

Bolts thermostat housing

  • M6
10
  • M8
25
Flare nut cooling line ATF to a radiator (model AT) 20
Hollow screw couplings 20
Bolt impeller to the viscous clutch 10
Bolt viscous clutch to the bearing housing (tightened by means of a special device) 40
Bolts of fastening of the water pump to the crankcase
M6 10
M8 25
Bolt water pump pulley 10
M112 / 113
Thermostat housing bolts (M6) 10
Flare nut cooling line ATF to the radiator 20
Hollow screw couplings on the cooler (M12x1.5) thirty
Bolt impeller to the viscous clutch 10
Bolt viscous clutch to the bearing housing (tightened by means of a special device) 40
Tighten the screws on the generator 42
Bolts damper tensioner accessory drive belt
Tensioner 25
To the water pump 35
Self-tapping screws of the water pump to timing cover
M6
  • The thread does not cut
14
  • The thread is cut
10
M8
  • The thread does not cut
35
  • The thread is cut
25
Bolt water pump pulley 10
M612
Tighten the screws on the trim panel of the cylinder head cover 10
Tighten the screws on the trim panel diffusers 10
Thermostat housing bolts (M6) 9
Hollow screw couplings on the heat sink (line leak oil) thirty
Bolts of fastening of the water pump to timing cover
M6 14
M8 20
Bolt water pump pulley 35
M628
Thermostat housing bolts (M6) 9
Flare nut cooling line ATF to the oil cooler 25
Hollow screw couplings line cooling ATF to the oil cooler 25
Hollow screw couplings on the heat sink (line leak oil) thirty
Bolts of fastening of the water pump to the crankcase 10
Bolt water pump pulley 25
Heating / ventilation / air conditioning
Nuts of fastening of the instrument panel to the bulkhead of the engine compartment 8
Bolts to dash pillar 19
Bolts dash to the transmission tunnel thirty
Flare Nut tube to the expansion valve system K / V 10
Bolt refrigeration line to the receiver 10
Bolt refrigeration line to the condenser 20
Bolt the expansion valve to the evaporator heat exchanger 10

general information

Engine cooling system

All models are covered in this manual are equipped with car running at a pressure of the engine cooling system with thermostatically controlled circulation of the working fluid. A water pump mounted on the engine block and provides pumping coolant through the cooling path of the latter. The liquid flow washes the area of location of each of the cylinders in the block, and then sent to the rear of the engine. Paved in molding block and the cylinder head cooling channels provide intensive cooling of the intake and exhaust ports, areas of installation of spark plugs and exhaust valve guides.

Since the start of the engine cooling system passes through three modes of operation: the first stage until the water temperature rises above a certain value, it circulates on a small circle of the working circuit which eliminated the radiator. With further heating of the fluid opens poppet valve included in the system path voskozapolnennogo thermostat and connected to the circuit of a radiator. Further, the coolant temperature reaches another reference value, the sensor-activated heat-sensitive switch with an activation of the cooling fan, wherein the additional injected air flow greatly increases the efficiency of the heat exchanger of the radiator.

The cooling system has a sealed structure and covered with a lid radiator capable of withstanding a certain excess pressure, which increases the boiling point of the coolant and, accordingly, the efficiency of heat removal through the radiator. When excess internal pressure in the system a certain value, there is an excess flow of coolant through the connecting (overflow) tube into the surge tank. As the cooling system fluid automatically returns from the tank into the radiator.

Adding coolant in the system is made through the neck of the expansion tank (see chap. Power supply system and exhaust), which at the same time also serves as the receiver accumulates displaced by excess fluid from the radiator.

Due to these design features, the system is called closed cooling as it excludes any functional loss of working heat.

Heating and ventilation system

The heating system consists of fans and heat exchangers arranged in blocks of front and rear portions of the cabin. Hot coolant passes through the heat exchangers. When you move the control handle mode heater, located in the Control Panel, open the valve and the hot air begins to flow into the interior of the vehicle. If you turn on the heater fan, air is supplied to the interior force.

Outdoor air before getting into the room, passed through a special filter in the carburetor settles the main share of the dust particles. Replacing the cabin filter should be done on a regular basis in accordance with the schedule of routine maintenance of the car (see chap. Power supply system and exhaust). Violation of the cross filter results in a lower performance operation of heating / ventilation / air conditioning.

Air distribution system by means of ventilation flaps. You can switch modes of air circulation. Drive through the servo valves osuschestlvyaetsya.

The air conditioning system

See. Section General information and safety measures.





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