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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Mercedes-Benz
G-class
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
All-wheel drive - general information
Transfer case
Bridges
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
Wiring
 


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Transmission Line



Specifications

Separate characteristics are resulted also in the text of the Head and in case of compulsion of their performance are highlighted in bold.

Total information

The type and amount of grease SHRUS See. Specifications
The types and amounts of lubricating fluids and distributing box differentials See. Specifications
Marking elements
  • Automatic Transmission

See. Specifications

  • The transfer case (all models)

750,654

  • Front axle
    • 463.250 (320 G)
730,399
    • 463.246 / 249/323 (G 55 AMG, G 500 and G 270 CDI)
730,390
    • 463.333 (G 400 CDI)
730,306
  • Rear Axle
    • 463.250 (320 G)
742,603
    • 463.246 / 249/323 (G 55 AMG, G 500 and G 270 CDI)
741,142
    • 463.333 (G 400 CDI)
741,144
  • Steering gear
See. Specifications

Transfer case

Axial play of the bearing in the cover, mm 0 ÷ 0.1
Tapered roller bearing preload and intermediate input shaft, mm 0.1 ? 0.05
The minimum allowable value of the wear cone synchronizer input shaft, mm 1
Resistance to friction rotation center differential, Nm 20 ÷ 40

Wheel bearings

Allowable backlash, mm 0.01 ÷ 0.03

Primary transmission

Maximum permissible value violations concentricity landing flanges, mm
  • Front axle
0
  • Rear Axle
0.07
The amount of backlash gearing main gears, mm 0.1 ÷ 0.15
Frictional resistance (preload) driven main gear, kgf 4 ? 0.5
The resistance of the friction brake differential, kgf
  • Front axle
4 ? 0.5
  • Rear Axle
2 ÷ 4
The frictional resistance of the satellites (defined pads) brake differential, Nm 2.5 ÷ 3.0
The basic size of the landing pinion housing rear differential (see. Conjugated. Illustration), mm 66

The basic size of the landing pinion housing transverse differential rear axle

10 - Pinion
17 - driven gear
A - Basic dimensions
B - Centre driven gear

Drive shafts

Allowable lateral and radial play flange front and rear drive shafts (removal and centering) 0.3
The size of the mounting gap between the wheel sensor and the rotor (measuring ring), mm 0.7 ? 0.05

Efforts of a tightening of carving connections, Nanometer

Transfer case

Drain plug 60
Filler plug 60
Bolts executive engine
  • M6
7
  • M8
18
Bolts homokinetic cardan shaft to the connecting flange of the transmission 60
Bolts driveshafts to the connecting flange 35
M10 mounting console kronshteynovk transmission housing 49
Fixing control sensor switch-axial axle differential lock to the slave cylinder (M18x1.5) 33
M8 bolts fastening the crankcase cover 25
Nuts M12 mounting flanges to the output shafts 84
Fixing the plunger switch to the connecting rod (M10) 25
Fixing the executive cylinder to the crankcase (M6) 10
M8 bolts fastening the front cover housing 22
Bolts M8 bearing cap to the intermediate flange 22
M8 bolts fastening intermediate flange to the crankcase 22
M8 bolts fastening the rear cover to the intermediate flange 22
M8 bolts securing the top cover back to the intermediate shaft 22
Nut M32x1.5 mounting a connecting flange to the input shaft 200
Flange bolts to the differential housing 50
Bolts driven main gear 190

Bridges

Drain plug
  • Front axle
80 ÷ 100
  • Rear Axle
90
Filler / inspection hole
  • Front axle
80 ÷ 100
  • Rear Axle
90
Outdoor slotted nut Hub
  • Front axle
180
  • Rear Axle
500
Corks lubrication holes hinge covers rotary assembly of the front axle 100
Bolts driveshafts to the connecting flanges of the leading main gear 35
Bolts of the executive cylinder to drive differential lock axle housing
  • Front axle
23.5
  • Rear Axle
25
Mounting pressure sensor to the actuator cylinder drive differential lock
  • Front axle
    • Step 1
15
    • Step 2
100
  • Rear Axle
    • Step 1

20

    • Step 2

105

Attaching the shift lever to the shaft of the differential lock switch
  • Front axle
22.5
  • Rear Axle
25
Attaching the cover to the actuator cylinder drive differential lock
  • Front axle
18
  • Rear Axle
20
Nut steering rod to the pivot arm 140
Bolt rychagak rotary hinge housing 280
Axial screws hinge covers front Hub Assemblies 190
Bolt the steering damper to the support bracket 50
Bolts holders seals to swivel casing of a forward Hub Assemblies 25
Cap bolts wheel bearing to the rear axle sleeves 85
Bolts end caps differentials 60 ÷ 70
Bolts bearing bracket differentials to boxes 75
Bolts of covers differentials 45
Bolts driven main gear 190
Gates pumping executive cylinder drive locking differentials 14




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