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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Matrix (2002 and 2006 model year)

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Hyundai Matrix
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Matrix
Operation and maintenance of car
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Drive Train
Removal, check and installation of the Front Wheel Drive Shaft
Front Wheel Drive Shaft (CV joint compensator length (DOJ) and constant velocity joints "Birfilda BJ?�)
Front Wheel Drive Shaft (CV joints "Tripod TJ?�)
The hub of the front wheel and the knuckle part
The hub of the rear wheel
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Steering Gear
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The hub of the front wheel and the knuckle part



The hub of the front wheel and the knuckle part
Fig. 3.136. The hub of the front wheel and the knuckle part



Withdrawal
Remove the front wheel.
Remove the cotter pin and loosen the nut drive shaft to the front wheel hub.
Remove the disc brake caliper assembly from the steering knuckle and suspend it with a wire rack on the front suspension.
Remove the wheel speed sensor from the steering knuckle.

Disconnecting the ball joint
Fig. 3.137. Disconnecting the ball joint


With a special tool (a puller 09568-34000) disconnect the spherical rod end from the knuckle (Fig. 3.137).

NOTE
To prevent coming off of a stripper (09568-34000) pre-tie him with a rope or wire.


Detach the front strut
Fig. 3.138. Detach the front strut


Remove the front rack suspension from the knuckle (Fig. 3.138).
Disconnect the drive shaft from the wheel hub.

Disconnecting the knuckle from the ball joint lower control arm
Fig. 3.139. Disconnecting the knuckle from the ball joint lower control arm


With a special tool (a puller 09568-34000) Disconnect the steering knuckle from the ball joint lower control arm (Fig. 3.139).
Remove the hub and knuckle assembly.

Setting
Installation is carried out in reverse order.

Installing the washer on drive shaft
Fig. 3.140. Installing the washer on drive shaft


Before installing nuts driveshaft set washer convex side to the outside, as shown in Figure 3.140.

Dismantling
Remove the two screws securing the brake disk, and then remove the brake disc from the wheel hub.

Removal of a lock ring of the bearing hub
Fig. 3.141. Removal of a lock ring of the bearing hub


Remove a lock ring of the bearing hub (Fig. 3.141).

Install the special tool to the wheel hub
Fig. 3.142. Install the special tool to the wheel hub


Install the special tool on the wheel hub, as shown in Figure 3.142.
Turn the special tool, remove the hub from the knuckle.
Remove the special tool and guard.

Removing the inner race of the bearing from the wheel hub
Fig. 3.143. Removing the inner race of the bearing from the wheel hub


Using a special tool, remove the inner race of the bearing from the wheel hub (Fig. 3.143).

Removing the outer race of the bearing from the wheel hub
Fig. 3.144. Removing the outer race of the bearing from the wheel hub


With a special tool (09495-33100 and 09517-29000), remove the outer race of the bearing from the steering knuckle (Fig. 3.144).

Check
Check hub for cracks and slots of the hub - the absence of excessive wear.
Check the brake disc for scoring or damage.
Check the knuckle for cracks.
Check the bearing for cracks and damage.

Assembly
Apply a thin layer of universal grease to bearing seats in the hub and knuckle.

Pressing the bearing in the knuckle
Fig. 3.145. Pressing the bearing in the knuckle


With a special tool (09495-33100 and 09517-29000) press-fit the bearing into the steering knuckle (Fig. 3.145).

NOTE
To prevent damage to the bearing assembly pressing force must be applied to the outer cage.
Always install a new bearing assembly (not install used one bearing).

Install protective cover.

Pressing hub into the knuckle
Fig. 3.146. Pressing hub into the knuckle


With a special tool (09495-33100) press-fit hub to the steering knuckle (Fig. 3.146).

NOTE
To prevent damage to the bearing assembly pressing force must be applied to the inner race of the bearing.

Install the brake disc.

Contractions of the hub knuckle using the special tool
Fig. 3.147. Contractions of the hub knuckle using the special tool


Pull the hub and knuckle with special tool (09517-21500), tightening the nut of the special tool to the specified torque (Fig. 3.147).
Tightening torque nut special tool: 200-260 Nm.
Several times turn the hub for correct installation of the bearing.

Measurement of the start of the rotation of the wheel bearing
Fig. 3.148. Measurement of the start of the rotation of the wheel bearing


Measure the start of the rotation wheel bearing (Fig. 3.148).
Limit the start of rotation of the bearing hub: 1.8 Nm or less.

Measuring the axial clearance wheel bearing
Fig. 3.149. Measuring the axial clearance wheel bearing


If the start of the rotation of the bearing is equal to 0 Nm, measure the axial clearance of the wheel bearing (Fig. 3.149).
If the axial clearance is more than the limit, when the nut is tightened to a special tool 200-260 Nm, thus improperly installed bearing hub and knuckle. In this case, disassemble the unit and repeat the assembly procedure.
Axial clearance Bearing Kit: 0.08 mm or less.
Remove the special tool (09517-21500).




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Front Wheel Drive Shaft (CV joints "Tripod TJ?�)
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The hub of the rear wheel

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