|
|
 printable version
Output shaft gearbox
Dismantling |  | 1. Remove the retaining ring. |
 | 2. Using the special tool (03495-33000), remove the ball bearing and reverse gear. |
 | 3. Remove the synchronizer ring, synchronizer spring (5th gear and reverse gear), the sleeve (5th gear and reverse gear). |
 | 4. Use the special tool (03495-33000), remove the sleeve and gear synchronizer of 5th transfer. |
 | 5. The special tool (09432-33200), remove the gear together 4th, 3rd, 2nd and 1st gear. |
|
|
Check | 1. Check the surface of the driven shaft in contact with the needle bearings for damage or abnormal wear.  | 2. Check the shaft splines for damage or wear. |
3. Install the needle bearing with the bearing sleeve and the gear on the shaft. Check that the bearing rotates uniformly without abnormal noise or play.  | 4. Check the body of the needle bearing for damage. |
5. Check the synchronizer ring teeth for damage.  | 6. Check the inner surface for damage, wear or damaged grooves. |
7. Install the synchronizer sleeve on the sleeve and make sure it moves smoothly.
8. Check the plug for damage.  | 9. Check the wear surfaces of the ends of the sleeves (in contact with each gear).  | Replace synchronizer hub and sleeve as a set. |
|
10. Check the gear teeth for damage and wear.
11. Check conical gears for surface roughness, damage and wear.  | 12. Check the hole gear for damage and wear. |
|
|
Assembly |  | 1. Install the needle bearing. |
 | 2. Install the first gear transmission. |
 | 3. Install the locking cone ring. |
 | 4. Install the synchronizer sleeve and the sleeve. |
 | 5. Set the locking cone ring. |
 | 6. Install sleeve 2nd gear and the needle bearing. |
 | 7. Using the special tool (09432-22000) set the second gear and third gear. |
 | 8. Install retaining ring. |
 | 9. Install the 4th gear transmission hub gear 5th gear, needle bearing, gear 5th gear, synchronizer ring 5th gear, the synchronizer sleeve and the hub 5th gear and reverse gear. |
 | 10. Install the needle bearing, reverse gear and driven gear sleeve. |
 | 11. Using the special tool (09432-22000) set of ball bearings and locking ring. |
|
|
|
|
