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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen Golf 2 / Jetta
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Volkswagen
Golf 2 / Jetta
General Information
Engine
The power supply system
Coupling
Transmission
Refitting
Four-speed transmission
Specifications
Dismantling gearbox
Primary shaft
Output shaft
Synchronizer
Differential
Assembling the gearbox
The gear change mechanism
A five-speed manual transmission
The four-speed transmission of type 020
A five-speed transmission of type 020
Automatic transmission
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A steering
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Output shaft



Output shaft

1 - the bearing;
2 - a secondary shaft;
3 - a lock ring;
4 - an adjusting washer;
5 - the bearing;
6 - a lock ring;
7 - an adjusting washer;
8 - a gear wheel of 1st transfer;
9 - the needle bearing;
10 - a blocking ring of the synchronizer;
11 - a lock ring;
12 - synchronizer;
13 - a blocking ring of the synchronizer;
14 - a gear wheel 2nd transfers;
15 - the needle bearing;
16 - a gear wheel of 3rd transfer;
17 - a gear wheel of 4th transfer;
18 - a spring;
19 - rusk;
20 - a nave of the synchronizer;
21 - sliding sleeve of the synchronizer

Dismantling

PERFORMANCE ORDER
1. Remove the retaining ring 6 and 7 shim.
2. Remove the gear August 1 st transmission and the needle bearing 9.
3. Remove the locking ring 10 of the synchronizer.
4. Remove the retaining ring 11.
5. To press a gear February 14 th transmission with synchronizer 12 and a locking ring 13.
6. Remove the needle bearing 15.
7. To press a gear March 16 th gear.
8. Compress gear 17 4th gear.

Assembly

PERFORMANCE ORDER
1. Check the gap between the gear Aug. 1 st transmission and blocking ring between the pinion 10 and February 14 th transmission and locking ring 13 (see FIG. Subsection 5.2.2.1).
2. Press on the gear 17 4th transfers on a shaft 2, preliminary its heating to a temperature of 120 ?� C. In this case, the projection gear should be directed towards 3rd gear.
3. Press on gear March 16 th transmission shaft 2, preliminary its heating to a temperature of 120 ?� C. In this case, the projection gear should be directed towards 4th gear.

A warning

When Pressing gear 3rd and 4th gear remove seats and shaft gears all grease.


4. Lubricate the needle bearing 15 and install it on the shaft 2.
5. Install pinion February 14 th transmission.
6. To establish blocking ring of the synchronizer 13.
7. Press on the synchronizer 12 so that the groove for the shift fork on the sliding sleeve is on the side gear 1st gear and synchronizer crackers have got to grooves of a blocking ring.
8. Install a new retaining ring 11.
9. To establish blocking ring 10, watching that synchronizer crackers have got to grooves of a blocking ring.
10. Lubricate the needle bearing 9 and install it on the shaft 2.
11. To establish a gear wheel of August 1 st transmission.
12. Install the washer 7 and a new lock ring 6.




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Primary shaft
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Synchronizer

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