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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Sharan (from 1995 to 2000, the year of issue)

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Volkswagen Sharan
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Volkswagen
Sharan
Introduction
VR6 engine
The two-liter engine (ADY)
Engine oil
Cooling
A fuel injection system VR6 engine
The system Simos injection 2.0-liter engine
The ignition system
Coupling
Manual 5-speed gearbox
The drive shafts
Power steering
Drive steering
Removal and installation of the steering mechanism
Replacing the tie rods
Hydraulic system
Hoses, pipes
Front suspension
Rear suspension
Brakes
Electrical
Diesel engine
The lubrication system of the diesel engine
The cooling system of the diesel engine
The power supply system of the diesel engine and turbocharger
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Removal and installation of the steering mechanism



Steering
Fig. 262. Steering: 1 - recirculation hose; 2 - O-ring; 3 - screw connection recirculation hose; 4 - discharge conduit 30 Nm; 5 - insulation screen; 6 - a nut; 7 - Rubber Bearing; 8 - a collar with welded nuts; 9 - a bolt, 60 Nm (always replace); 10 - the pipeline; 11 - Joint Tie Rod, Right (label R); 12 - the left-hand track rod 70 Nm; 13 - a collar; 14 - a protective cover; 15 - a collar; 16 - nut 55 Nm; 17 - Joint Tie Rod End, Left (label L); 18 - Self-locking nut 30 Nm + 90 ?�; 19 - Right Tie Rod, 70 Nm; 20 - Self-locking nut; 21 - assisted steering; 22 - rubber gasket





The procedure for removing the steering mechanism (Fig. 262):
- Disconnect the terminals AB, and completely remove it;

After loosening the bolts 1, tilt the panel (arrow) to one side to disconnect the connection to the joint steering
Fig. 263. After loosening the bolts 1 tilt bar (arrow) to one side to disconnect the connection to the joint steering





- From the car, disconnect the steering joint (fig. 263). To do this, loosen the screw and remove the presser rail;
- Loosen the wheel bolts, place the front of the car on support and remove the front wheels;
- Remove the engine protection;
- Remove the exhaust pipe to the exhaust manifold;
- Unscrew the bolt on the outside of the pendulum support;

Remove the ball joint tie rod
Fig. 264. Remove the ball joint tie rod





- Unscrew the nuts of bolts of the ball head with a steering linkage rods and puller rods press joints of the levers (Fig. 264);

Nut connecting rod to the stabilizer bar (arrow)
Fig. 265. Nut connecting rod to the stabilizer bar (arrow)





- Disconnect draft stabilizer bar (Fig. 265);

Location subframe bolts. Tightening torque 150 Nm + 90 ?°
Fig. 266. Location subframe bolts. Tightening torque 150 Nm + 90 ?�





- Set the jack under the frame and remove it (Fig. 266). Lower the jack, remove the mounting clamps and remove the steering towards the rear. Remove heat protection shield;
- If necessary, remove the sealing sleeve with pinion steering mechanism.
Installation of the steering mechanism in reverse order on the process of withdrawal. Wherein:
- If there was a shot, then re-install the sealing sleeve. When established the steering gear it should be located without deformation on the bottom side compartment;
- Set the steering and mounting clamps. Bolts (use only new) wrap it in a nut welded to the collars. Tightening torque - 60 Nm;
- Slowly lift the stretcher so that she again took the correct starting position. Tighten bolts (see. Fig. 266) to the specified torque;
- Connect the power steering hoses. At the junction install new O-rings;
- Set the connecting rods in the stabilizer bar. Use only new nuts. Tightening torque - 100 Nm;
- Connected by a hinge rod steering linkage with the pitman arm and tighten the nuts (use new) torque 30 Nm, and then tighten them another 90 ?�;
- Set the wheels, lower the car on the ground and tighten the wheel bolts torque of 140 Nm;
- Set the steering position of the car in a straight line;
- From the car, connect the clamping rail steering gear with the clutch and install a new bolt. Tightening torque 25 Nm (see. Fig. 263);
- Check the fluid level in the tank and if necessary add it;

Uncover the power steering reservoir and dipstick check the hydraulic fluid level (the dipstick is located on the lid)
Fig. 267. Remove the power steering reservoir and dipstick check the hydraulic fluid level (the dipstick is located on the lid)





- Start the engine and observe the fluid level. The fluid level should not drop. If this happens, stop the engine, disconnect the discharge line from the steering box (the location shown in Fig. 267) and wait until the liquid starts to flow. Then attach the pipe and check the fluid level, start again;
- Check the geometry of the front suspension and steering wheel position.




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Replacing the tie rods

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