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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Sharan (from 1995 to 2000, the year of issue)

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Volkswagen Sharan
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Volkswagen
Sharan
Introduction
VR6 engine
The two-liter engine (ADY)
Engine oil
Cooling
A fuel injection system VR6 engine
The system Simos injection 2.0-liter engine
The ignition system
Coupling
Manual 5-speed gearbox
The drive shafts
Power steering
Front suspension
Rear suspension
Brakes
Electrical
Diesel engine
The lubrication system of the diesel engine
The cooling system of the diesel engine
The power supply system of the diesel engine and turbocharger
Map service.
Applications
Appendix 1: Technical data and features
Annex 2. Basic data for adjustments and control
Engine 2.0 L
VR6 engine
Diesel engine
Steering
Front brake
Rear brake
Appendix 3. Tightening torques
Wiring
 


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Diesel engine



Bore:
nominal 79.51 mm
1st repair size 79.76 mm
2nd oversize 80.01 mm
Valve Guides
The inner diameter of 8,013-8,035 mm plugs
The clearance of the valve stems of 1.3 mm (see. Text)
Valve seats:

Check indicator of the gap of the valve stem in the valve guide
Fig. 397. Check the indicator of the gap of the valve stem in the valve guide





The diameter of the valve seat (see. Fig. 397):
inlet valves 35,70 mm
exhaust valves 31,40 mm
The angle of the valve seat 45 ?�
The width of the valve seat (dimension "c", see. Fig. 397):
intake valves 2.7mm
exhaust valves 1.6 mm
External correction angle 15 ?�
Valves
The diameter of the valve disc:
inlet valves 35,95 mm
exhaust valves 31.45 mm
The length of the valve 96.85
The diameter of the valve stem:
intake valves 7.97 mm
exhaust valves 7.95 mm
The thickness of the edge of the valve is not less than 0.5 mm

Depth measurement with a valve seat to further processing (indicated by arrows)
Fig. 399. The depth measurement with a valve seat to further processing (indicated by arrows)





Size of "a" (see. Fig. 399):
inlet valves 35.7 mm
exhaust valves 31.4 mm
Pistons
Meas piston diameter of 10.0 mm from the bottom of the piston skirt at an angle of 90 ?� to the piston pin axis
Bore:
nominal diameter of 79.48 mm
1st repair size 79.73 mm
2nd oversize 79.98 mm
Max. wear limit of 0.04 mm piston
The clearance of the pistons:
normal 0.03 mm
the legal limit of 0.07 mm
The gap between the piston rings and grooves:
compression (top) 0,06-0,09 mm
compression (average) 0.05-0.08 mm
scraper 0.03-0.06 mm
maximum allowable
(compression) 0.25 mm
maximum allowable
(scraper) 0.15 mm
Heat the gap:
Normal - Compression
piston rings 0.20 - 0.40 mm
normal - scraper
ring 0.25 - 0.50 mm
the legal limit of 1.0 mm
Location locks piston
rings Every 120 ?�
The diameter of the piston pin 26.0 mm
Cranks
Axial bearing clearance 0.05 - 0.31 mm
Limits 0.37 mm
Crankshaft
The number of main bearings 5
Designation main bearing 1 to 5, starting from the front of the engine
Adjusting the axial clearance shims
Main and connecting rod bearings Thin-walled bearing shells
The axial clearance of the crankshaft:
normal 0,07-0,17 mm
the legal limit of 0.37 mm
Main bearing clearance:
normal 0.03-0.08 mm
the legal limit of 0.17 mm
Connecting rod bearing clearance:
Normal mm 0,03-0,076
the legal limit of 0.08 mm
Max. infringement of the roundness of bearing journals 0.03 mm
The diameter of the neck of the crankshaft bearing (tolerance, mm):
nominal diameter of 54.00 mm
1st repair 53,75 mm
2nd repair 53,50 mm
3rd Repair 53.25 mm
The diameter of the connecting rod bearing journals:
nominal diameter of 47.80 mm
1st Repair 47.55 mm
2nd repair 47,30 mm
3rd repair 47,05 mm
The width of the bearing shells 20 mm
Engine lubrication system
The pressure in the lubrication system is not less than 2.0 bar
[200 kPa]
The minimum pressure in the lubrication system (operation control lamp) 0.15-0.75 bar
[15-75 psi]
The amount of oil in the engine, which must be filled with the oil change:
with the change of filter 4.5 liters
without filter change 4.0 l
Engine cooling system
The opening pressure relief valve 1.4-1.6 bar
[140-160 psi]
The opening pressure of the vacuum valve 0.06-0.1 bar
[6-10 kPa]
Switch
The temperature of the inclusion of 1st stage of 92-97 ?� C
Off temperature 1st stage 84-91 ?� C
The temperature of the switching stage 1 99-105 ?� C
Off temperature 2nd stage 91-98 ?� C
Thermostat
Opening temperature 85 ?� C
Fully opened to 105 ?� C
Stroke 7.0 mm




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