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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Generator and starter
Removing and installing starter (6-cyl. Engine with injection 3.2 liter engine and a 3.6 liter FSI, automatic transmission)
Removing and installing starter (8-cyl. Engine with injection 4.2 liter, automatic transmission)
Removing and installing starter, 10-cyl. TDI 4,9 liter engine, automatic transmission
Three-phase generator
Removal and installation of a three-phase generator, air-cooled, 6-cyl. injection engine
Removal and installation of a three-phase generator, 8-cyl. injection engine
Removing and installing voltage regulator
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Removal and installation of a three-phase generator, air-cooled, 6-cyl. injection engine



Components of the three-phase generator, air-cooled (6-cyl. Engine with injection)
Fig. 7.53. Components of the three-phase generator, air-cooled (6-cyl. Engine with injection): 1 - a bolt with the Allen hockey; 2 - a tension roller; 3 - a bolt with the Allen hockey; 4 - bolt and washer; 5 - screws with hexagon socket with washers; 6 - bolt and washer; 7 - the holder; 8 - discharge roller; 9 - pin with hexagon; 10 - cap; 11 - three-phase generator; 12 - ribbed belt; 13 - hexagonal bolts with collar



Withdrawal
Disconnect the battery.

The connector and protective cap
Fig. 7.54. The connector and protective cap


Disconnect connector wire DF 1 and remove the protective cap 2 (Fig. 7.54).

Wire the generator B +
Fig. 7.55. Wire the generator B +


Remove the wire from the generator B + (Fig. 7.55).

ATTENTION
Before removing, mark direction of travel and the upper side of the V-ribbed belt with chalk or marker. When installing the proper direction of movement and position of the sides of the belt. Changing the direction of movement or parties formerly operated V-belt is damaged.

Remove the air ducts above the radiator.

The support bolt
Fig. 7.56. The support bolt


Screw support bolt into the threaded hole M8h50 tension roller so that you can remove the V-ribbed belt (Fig. 7.56).

ATTENTION
Housing tension roller may be damaged.
Tighten the hex bolt too deep into the body of a tension roller can damage the body.
Calculate the depth of the tightening of the hex bolt, it is only necessary to remove the V-belt.


Fixing bolts of a tension roller
Fig. 7.57. Fixing bolts of a tension roller


Turn off fixing bolts of a tension roller (Fig. 7.57).
Remove the serpentine belt with tension roller.

Fixing bolts of the generator
Fig. 7.58. Fixing bolts of the generator


Remove the fixing bolts M8h90 generator (Fig. 7.58).

Setting
Install in reverse order, with the following should be considered.

ATTENTION
When installing the V-ribbed belt previously operated observe marked during removal direction.
Check the fastening of all units (alternator, air conditioning compressor, vane pump).
When installing the belt in the proper position on the V-belt pulleys.
Check whether the loosened the support bolt M8x50 from the tensioning pulley.



Threaded sleeve
Fig. 7.59. Threaded sleeve


Gently A clear threaded sleeve about 4 mm in the direction of arrows from the housing of the generator (Fig. 7.59).
Tighten to the specified torque
Connect the battery.
Start the engine and check the progress of the belt.




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Three-phase generator
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Removal and installation of a three-phase generator, 8-cyl. injection engine

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