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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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W163
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Checking the engine by means of the vacuum gauge
Replace accessory drive belt and its tension elements of the mechanism
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Replace accessory drive belt and its tension elements of the mechanism



Details of installation of accessory drive belt on models equipped with engine series 111


PERFORMANCE ORDER

  1. Details of installation of accessory drive belt on models equipped with engine series 111, shown in the illustration, which includes all the links in the text.
  2. At a corresponding complete set remove the viscous clutch cooling fan (26), - fixing a left-hand thread. On models with electric fan, remove the fan assembly (see chap. System of cooling, heating and air conditioner).
  3. At a corresponding complete set remove the V-shaped belt (10) driving the compressor K / V.
  4. Expanding the lever (2) with a tensioner pulley (3) counter-clockwise at the hairpin (4), loosen the tension accessory drive belt (11).

Do not turn the lever on the tension wheel nut.

  1. Remove the belt (11) and evaluate its state (see chap. Power supply system and exhaust). If necessary, replace.
  2. Installation is in the reverse order - track correctness of component placement mechanism for automatically adjusting the tension (A and B).

The damper tensioner

Details of installation of automatic tensioner damper accessory drive belt on models equipped with engine series 111

6 - Nut
7 - End cap (model manufacture 03.09)

13 - Bolt M8x35 with washer
14 - Bolt M8x25 with washer


PERFORMANCE ORDER

  1. Details of the installation of the damper tensioner accessory drive belt on models equipped with engine series 111, shown in the illustration, which includes all the links in the text.
  2. Remove the fan cover (1) cooling system (see chap. System of cooling, heating and air conditioner).
  3. Remove the drive belt (2).
  4. Otboltite and remove the tension roller (3).
  5. Releasing the fixing bolt using the key of bar (15), remove the damper tensioner (9).
  6. Installation is in the reverse order.

Tensioner

Details of the automatic belt tensioner accessory on models equipped with engine series 111


PERFORMANCE ORDER

  1. Details of installation of the belt tensioner in the accessory drive models equipped with engine series 111, shown in the illustration, which includes all the links in the text.
  2. Remove the tensioner damper (9) (see. Above).
  3. On models with K / otboltite support bracket (10).
  4. Expand the tensioner arm heels (4) anticlockwise and lock the rod (01) inserted in a special receiving opening (arrow), thus providing access to the upper fixing bolt (12).
  5. Otboltite tensioner (41) and remove it from the engine.
  6. Installation is in the reverse order.

M112 / 113

Belt

Details of installation of accessory drive belt on models equipped with engines of 112 and 113 series (except for the ML 55 AMG and ML 500)

Details of installation of accessory drive belt on models equipped with engines of series 112 and 113 (the ML 55 AMG and ML 500)


PERFORMANCE ORDER

  1. Details of installation of accessory drive belt on models equipped with engines of series 112 and 113 are shown in the illustrations, which include all the links in the text.
  2. Remove the fan assembly (1 and 2) (do so in accordance with a joint) (see chap. System of cooling, heating and air conditioner).
  3. Expanding the pin (4) of the tension roller (5) anti-clockwise to loosen the belt (3) and lock the clip using a rod with a diameter of 5 mm.
  4. Remove the belt and carefully examine its state (see chap. Power supply system and exhaust). If necessary, replace.
  5. Installation is in the reverse order.

Tensioner

Details of the automatic belt tensioner accessory on models equipped with engines of series 112 and 113


PERFORMANCE ORDER

  1. Details of installation of the belt tensioner in the accessory drive models equipped with engines of the series 112 and 113 are shown naillyustratsii, which includes all the links in the text.
  2. Remove the drive belt (3) (see. Above).
  3. Expand the tension roller (4a) counterclockwise and lock it with a rod diameter of 5 mm.
  4. Removing the self-locking bolt (4b), remove the tensioner (4) with the timing cover.
  5. Installation is in the reverse order.

M612

Belt

Details of installation of accessory drive belt on models equipped with engine series 612

1 - Drive belt
2 - Tensioner

3 - Tensioner
4 - Pin


PERFORMANCE ORDER

  1. Details of installation of accessory drive belt on models equipped with engine series 612, shown in the illustration, which includes all the links in the text.
  2. Lift the fan assembly and its cover (see chap. System of cooling, heating and air conditioner).
  3. Unfolding and block tensioner pin (4), loosen and then remove the drive belt (1).
  4. Examine the condition of the belt (see chap. Power supply system and exhaust system), in case of need make replacement.
  5. Installation is in the reverse order.

M628

Belt

Details of installation of accessory drive belt on models equipped with engine series 628

1 - Drive belt

2 - Tensioner


PERFORMANCE ORDER

  1. Details of installation of accessory drive belt on models equipped with engine series 628, shown in the illustration, which includes all the links in the text.
  2. Poddomkratte car and establish it on props.
  3. Remove the lower section of the soundproofing.
  4. Disconnect the air hose from the bottom of the duct.
  5. Loosen the belt (1) and remove it from the engine.
  6. Examine the condition of the belt (see chap. Power supply system and exhaust system), in case of need make replacement.
  7. Installation is in the reverse order.

Tensioner

Details of the automatic belt tensioner accessory on models equipped with engine series 628

PERFORMANCE ORDER

  1. Details of installation of the belt tensioner in the accessory drive models equipped with engine series 628, shown in the illustration, which includes all the links in the text.
  2. Remove the drive belt (2) (see. Above).
  3. Turning the engine in the normal direction, remove the screws (4) and remove the tensioner (3).
  4. Installation is in the reverse order.





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