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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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G-class
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Check the charging system
Removing and installing the generator
The system start the engine - the general information and precautions
Removing and installing starter
Automatic Transmission
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Removing and installing starter



Self-locking fasteners be replaced without fail!

Petrol models

463.250 (M112)

Details of installation of starter models 463.250 (M112) (1 of 2)

1 - Screws
2 - The line circuit 30
3 - contour line 50

4, 5 - Nuts
M1 - Starter

Details of installation of starter models 463.250 (M112) (2 of 2)

6 - Air Cleaner
7 - Cooling Fan
8, 14 - Brackets
9 - Line ATF
10 - power steering return line

11 - Left panel
12 - Right guard
13 - Right support the suspension of the power unit

PERFORMANCE ORDER

  1. Disconnect the negative wire from the battery.
  2. Remove the air cleaner (6) (see chap. Power supply system and exhaust).
  3. Remove the cooling fan assembly with the viscous coupling (7) (see chap. System of cooling, heating, ventilation and air conditioning).
  4. Otboltite from the frame right and left support of the power unit.
  5. Otboltite bracket (8) fixing lines ATF (9) right and left on top and bottom of pan.
  6. Disconnect the line (10) steering pump, - immediately plug the open couplings.
  7. Release of the lock wiring and otboltite from the left frame plate (11).
  8. Otboltite from the frame right guard (12).
  9. Post engine from above and slightly to the side taking him, if necessary, remove the cover (12).
  10. Otboltite and remove the right support of a suspension bracket of the power unit (13) (see chap. Engine).
  11. Otboltite bracket (14) and disconnect the wiring circuits 30 and 50 (2 and 3).
  12. Remove the screws (1) and remove the starter motor (M1).
  13. Installation is in the reverse order - make sure that when lowering the power unit has not had a pinched flaps (11 and 12).
  14. Finally, clean the processor memory on-board self-diagnostic system (see. Section General information).

463,246 / 249 (M113)

Details of installation of starter models 463.246 / 249 (M113) are similar to those shown in the illustration details the installation of starter models 463.250 (M112) (1 of 2).

PERFORMANCE ORDER

  1. Disconnect the negative wire from the battery.
  2. Disconnect the wiring circuits 30 and 50 (2 and 3).
  3. Remove the fastening screws (1) and remove the starter motor (M1).
  4. Installation is in the reverse order.
  5. Finally, clean the processor memory on-board self-diagnostic system (see. Section General information).

Diesel models

463.323 (M612)

Details of installation of starter models 463.323 (M612)

1 - Bellow
2 - Lock
3 - Electrical circuit 30

4 - Electrical circuit 50
5 - Bolts
M1 - Starter

PERFORMANCE ORDER

  1. On models corresponding complete set (code ET2) activate the service mode of the emergency call TELE AID (see. Section Activate / deactivate the service mode of the emergency call AID TELE).
  2. Disconnect the negative wire from the battery.
  3. Poddomkratte car and establish it on props.
  4. Remove the left front wheel.
  5. Remove the left front spray wedge.
  6. Remove the boot (1).
  7. Otboltite retainer (2), remove the harness and take aside the wiring harness.
  8. Remove the cover and disconnect the electrical wiring (3) circuit 30.
  9. Disconnect the wiring circuit 50 (4).
  10. Remove the mounting bolts (5) and through the wheel arch, remove the starter motor (M1).
  11. Installation is in the reverse order.
  12. Finally, deactivate the service mode of TELE AID, clean the processor memory on-board self-diagnostic system (see. Section General information).

463.333 (M628)

Details of installation of starter models 463.333 (M628)

1 - Screw
2 - Right lower duct
3, 4 - Nuts
5 - Electrical circuit 30
6 - Electrical circuit 50

7, 8, 11 - Bolts
9, 10, 12 - supports the suspension of the power unit
M1 - Starter

PERFORMANCE ORDER

  1. Disconnect the negative cable from the battery - to avoid the risk of short circuits, do not connect the auxiliary battery.
  2. Poddomkratte car and establish it on props.
  3. Remove the air cleaner (see chap. Power supply system and exhaust).
  4. Remove protection crankcase.
  5. Remove the bottom right air duct (2) (see chap. Power supply system and exhaust).
  6. Loosen nuts (3 and 4), disconnect the wiring circuits 30 and 50 (5 and 6).
  7. Post engine above.
  8. Unscrewing the bolts (7 and 8), loosen the fit of the front suspension towers of the power unit (9 and 10).
  9. Give bolts (11), loosen the fit of a back support (12).
  10. Lift the machine by releasing the front support and slide it back so that the support (10) got to stop.
  11. Remove the mounting bolts (1) and remove the starter motor (M1).
  12. Installation is in the reverse order.
  13. Finally, clean the processor memory on-board self-diagnostic system (see. Section General information).




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