REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks

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Volkswagen
	Golf 2 / Jetta
		General Information
		Engine
		The power supply system
		Coupling
		Transmission
			Refitting
			Four-speed transmission
			A five-speed manual transmission
			The four-speed transmission of type 020
				Specifications
				Dismantling gearbox
				Assembling the gearbox
				The gear change mechanism
					Adjusting the gearshift
			A five-speed transmission of type 020
			Automatic transmission
		Transmission
		Front-wheel Drive
		A steering
		Suspension
		Brakes
		Body
		Electrical

printable version

The gear change mechanism

The gear change mechanism

1 - shift knob;
2 - the shift lever;
3 - a washer;
4 - a nut;
5 - Mounting plate;
6 - a spring pin;
7 - a spring;
8 - ball joint;
9 - ball joint housing;
10 - a lining;
11 - Case;
12 - the case;
13 - Limiter;
14 - the screw;
15 - a shaft of the gearshift;
16 - the plug;
17 - an arm;

18 - a bolt;
19 - an arm;
20 - a shaft of the lever;
21 - roller tip;
22 - short bent;
23 - the gear lever;
24 - a shaft;
25 - Rod;
26 - a long rod;
27 - the intermediate connecting rod;
28 - a nut;
29 - a collar;
30 - the lever;
31 - a bolt;
32 - plate;
33 - support

Withdrawal

PERFORMANCE ORDER

1. Set the vehicle over a pit.

2. Remove the handle 1, the shift lever.

3. Remove the cover 11.

4. Loosen the screw 14.

5. Remove the front exhaust pipe.

6. Remove the plate 32.

7. Loosen the clamp bolt 31, the properly labeled clamp position 29 on the shaft 15 of the gearshift.

8. Remove bolts 18 bracket shift rod and remove the bracket 17.

9. Loosen the mounting body 12 of the gearshift.

10. Push the housing of the gearshift forward, push down and remove.

11. Remove nuts fixing plate 4 5.

12. Remove the rod gear from the case.

Assembly

PERFORMANCE ORDER

1. Coat the surface of parts of molybdenum grease.

2. Install the shaft 15 of the gearshift in the housing 12.

3. Install new nuts 4 to 10 Nm.

4. Install housing 12 by sliding it back and tighten the screws.

5. Install the bracket 17 on the shaft of the gearshift, and the bolts 18.

6. Install the shaft collar 29, 15, without tightening the bolt 31.

7. Set the plate 32.

8. Install the front exhaust pipe.

9. Tighten the screw 14.

10. Adjust the gear selection (see. Subsection 5.4.4.1).

11. Tighten bolt 31.

12. Install the cover 11.

13. Tighten the handle 1.

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Assembling the gearbox

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Adjusting the gearshift