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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Sharan (from 1995 to 2000, the year of issue)

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Volkswagen Sharan
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Volkswagen
Sharan
Introduction
VR6 engine
The two-liter engine (ADY)
Engine oil
Cooling
A fuel injection system VR6 engine
The system Simos injection 2.0-liter engine
The ignition system
Coupling
Manual 5-speed gearbox
The drive shafts
Power steering
Front suspension
Rear suspension
Brakes
Electrical
Diesel engine
The lubrication system of the diesel engine
The cooling system of the diesel engine
The power supply system of the diesel engine and turbocharger
Map service.
Applications
Appendix 1: Technical data and features
Annex 2. Basic data for adjustments and control
Engine 2.0 L
VR6 engine
Diesel engine
Steering
Front brake
Rear brake
Appendix 3. Tightening torques
Wiring
 


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Engine 2.0 L



The nominal diameter of the cylinder 82.51 mm
The dimensions of the piston:

Sectional view of the piston
Fig. 131. sectional view of the piston: a = 21,3 mm; b = 5.0 mm; c = 62.9 mm; d = 21,0 mm





?�A?� (see. Fig. 131) 21.3 mm
?�B?� (see. Fig. 131) 5.0 mm
?�C?� - the diameter of the trough in the piston
(see. fig. 131) 62.9 mm
?�D?� - the diameter of the gudgeon pin
(see. Fig. 131) 21.0 mm
Compression
Average value of 10-13 bar
[1000-1300 kPa]
Limit 7.5 bar [750 kPa]
Valve Guides
The inner diameter of 7,013-7,035 mm plugs
The gap valve stem:

Control beating the valve stem inside the guide sleeve using a measuring device VW387
Fig. 113. Control beating the valve stem inside the guide sleeve using a measuring device VW387





intake valves (see. Fig. 113) 1.0 mm
exhaust valves (see. Fig. 113) 1.3 mm
Valve seats
The diameter of the valve seat:
inlet valves 39,20 mm
exhaust valves 32,40 mm
The angle of the valve seat 45 ?�
The width of the valve seat:
intake valves 2.0mm
exhaust valves 2.4 mm
Outside correction angle:
intake valves 30 ?�
exhaust valves 30 ?�
Valves
The diameter of the valve disc:
inlet valves 39.5 mm
exhaust valves 32.9 mm
The length of the valve:
inlet valves 91,85 mm
exhaust valves 91.15 mm
The diameter of the valve stem:
intake valves 6.92 mm
exhaust valves 6.92 mm
The thickness of the edge of the valve is not less than 0.5 mm

Dimensions for grinding facets of valves
Fig. 45. Dimensions for grinding facets of valves: a = 45 ?�; a = 3.5 mm maximum; b = at least 0.5 mm





Size ?�b?� (see. Fig. 45):
inlet valves 33,90 mm
inlet valves 34,10 mm
Pistons
Measurement of piston diameter of 10.0 mm from the bottom of the skirt
Piston angle
90 ?� to the piston pin axis
Nominal diameter 84.475 mm
Max. permissible wear of the piston of 0.04 mm from the diameter
The clearance of the pistons:
normal 0.03 mm
the legal limit of 0.07 mm
The gap between the piston rings
and grooves:
normal 0.02-0.05 mm
the legal limit of 0.15 mm
thermal gap:
Normal - Compression
Piston Ring 0.20-0.40 mm
normal - scraper
Ring 0.25-0.50 mm
the legal limit of 1.0 mm
Cranks
Axial internal clearance 0,05-0,31 mm
Limits 0.37 mm
The clearance of the piston pin 0.01-0.02 mm
Crankshaft
The number of main bearings 5
Designation main bearing 1 to 5, starting from the front of the engine
Adjusting the axial clearance shims
Main and connecting rod bearings Thin-walled bearing shells
The axial clearance of the crankshaft:
normal 0,07-0,17 mm
the legal limit of 0.25 mm
Main bearing clearance:
normal 0.03-0.08 mm
the legal limit of 0.17 mm
Connecting rod bearing clearance:
Normal mm 0,02-0,076
the legal limit of 0.12 mm
The diameter of the neck of the radical bearing:
nominal diameter of 54.00 mm
1st repair 53,75 mm
2nd repair 53,50 mm
3rd Repair 53.25 mm
Engine lubrication system
The pressure in the lubrication system 1.0 bar [100 kPa]
Maximum lubrication system 7.0 bar [700 kPa]
The amount of oil in the engine, which
must be filled with the oil change:
with filter change 4.7 l
without filter change 4,2 liter
Engine cooling system
The amount of cooling fluid
in the cooling system of 9.0 liters
Switch
The temperature of the inclusion of 1st stage of 92-97 ?� C
Off temperature 1st stage 84-91 ?� C
The temperature of the switching stage 1 99-105 ?� C
Off temperature 2nd stage 91-98 ?� C
Thermostat
Opening Temperature 87 ?� C
Closing temperature 102 ?� C




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