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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Sharan (from 1995 to 2000, the year of issue)

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Volkswagen Sharan
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Volkswagen
Sharan
Introduction
VR6 engine
Removing and installing
Disassembly and assembly
Cylinder head and valves
Removing the cylinder head
Dismantling the cylinder head
Repair of the cylinder head
Assembling the cylinder head
Installing the cylinder head
Hydraulic tappet
The pistons and connecting rods
Cylinder block
Crankshaft and main bearings
Drive timing
Countershaft
Compression check in engine cylinders
Exhaust
The two-liter engine (ADY)
Engine oil
Cooling
A fuel injection system VR6 engine
The system Simos injection 2.0-liter engine
The ignition system
Coupling
Manual 5-speed gearbox
The drive shafts
Power steering
Front suspension
Rear suspension
Brakes
Electrical
Diesel engine
The lubrication system of the diesel engine
The cooling system of the diesel engine
The power supply system of the diesel engine and turbocharger
Map service.
Applications
Wiring
 


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Installing the cylinder head



Place the cylinder head gasket so that the top was visible inscription ?�Oben?� or "Top". Always install a new gasket;
- For the proper location of the installation in places of fastening bolts "12" and "20" on the engine block inserted two guides;
- Set the cylinder head and its Tap the plastic if a rubber mallet. To valves are not in contact with the bottoms of pistons, set the first cylinder to TDC and turn the crankshaft against the direction of rotation of 90 ?�. This ensures that all the pistons are positioned below the TDC;
- Insert the bolts of the cylinder head and tighten them by hand;

The sequence of the bolts fastening the cylinder head
Fig. 52. The sequence of the bolts fastening the cylinder head





- According to the sequence shown in Fig. 52, gradually tighten all the bolts of the cylinder head, first to 40 Nm and finally - 60 Nm; shown in sequence, insert the key in each bolt, noting the position of the capstan and tighten each bolt in one go exactly half a turn or twice a quarter turn;

Note
To prevent damage when tightening the bolts of the cylinder head, use only special, multifaceted key, like a hexagon.

- According to earlier put labels, put the chain timing on both the sprocket or adjust its position (see. Sect. 2.8);
- Install the cylinder head cover with the gasket;

A warning
Always install a new gasket. To avoid oil leakage, pay attention to correct installation of the gasket.

- Install the upper intake manifold. First, connect the two halves of the pipe, and then Screw the brackets on the upper part;
- The remaining operations are carried out in sequence, return to removal, guided by the figures for assembly;
- After the completion of all operations pour the liquid in the cooling system;
- Wear V-belt engine units and tighten it (see. Section "Electrical").




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Hydraulic tappet

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