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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Sharan (from 1995 to 2000, the year of issue)

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Volkswagen Sharan
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Sharan
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Check of the vacuum brake booster
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System ABS (Antilock Braking System)
Removal and installation of the vacuum amplifier of the vehicle equipped with ABS
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Removal and installation of the vacuum amplifier of the vehicle equipped with ABS



As mentioned in Section 15.6, the removal of brake booster when installed ABS comes a little like a car without ABS, as in this case it is necessary to remove the hydraulic unit to the ECU - ABS, to gain access to the fastening of the vacuum brake booster.
Removing vacuum booster in a car with ABS system performed as follows:
- Remove the wire "-" O with AB;

Partitions compartment AB (indicated by arrows)
Fig. 328. Partitions compartment AB (indicated by arrows)





- Remove the baffle compartment AB (see. Fig. 328);
- Remove noise insulation in the engine compartment of the engine;
- Remove the AB;
- Remove the coolant expansion tank;
- Disconnect the plug connector Multi-display coolant temperature and remove the two screws;
- Unscrew the two screws and remove the right cover partition AB;
- Turn away a bolt and remove the left rear compartment bulkhead AB. Put aside the surge tank;
- Disconnect the electrical connector on the cover of the brake fluid reservoir and remove the reservoir tank cover;
- Remove the spring clamp and disconnect the ABS-ECU Multi-plug connector;

The arrangement of parts in fixed ABS
Fig. 332. The arrangement of parts in fixed ABS: 1 - the vacuum brake booster; 2 - a tank; 3 - a cover of tank terminals sensor Emergency brake fluid level; 4 - float; 5 - nut 8 Nm; 6 - the holder; 7 - rubber damper; 8 - a bolt, 8 Nm; 9 - Connection brake pipe to the left front wheel hydraulic unit; 10 - Connection of the brake pipe of the right rear wheel of the hydraulic unit; 11 - Self-nut, 25 Nm; 12 - the master cylinder; 13 - pipeline loop "left front - right rear brake" on the master drive the hydraulic unit; 14 - pipeline circuit "right front - left rear brake" on the brake master cylinder to hydraulic unit; 15 - the hydraulic unit; 16 - Connection of the brake pipe of the left rear wheel of the hydraulic unit; 17 - Connection brake pipe right front wheel the hydraulic unit; 18 - Computer-ABS





- Mark with adhesive tape (on which are written the number) and disconnect from the hydraulic unit 15 (Fig. 332) the brake pipes 9, 10, 16 and 17 of the front and rear wheels;
- Close the hole at the pipeline and the hydraulic unit to prevent leakage of liquid and the ingress of dust and dirt;
- Unscrew and remove the hydraulic unit upwards with ABS-ECU;
- Using a siphon-pear pump out the brake fluid reservoir and remove the brake master cylinder;
- Disconnect the vacuum hose going to the vacuum brake booster;
- Remove the bottom casing of the instrument panel on the driver side;

Detaching the thrust rod of the vacuum brake booster from the brake pedal
Fig. 329. Removing the thrust rod of the vacuum brake booster from the brake pedal 1 - a spring collar; 2 - the pin





- Remove the spring clamp 1 (see. Fig. 329), then remove the pin 2, and disconnect the brake pedal pushrod vacuum brake booster;
- Remove the four nuts of the vacuum brake booster and remove it.
The installation of the vacuum amplifier spend in the reverse order of removal.




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