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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
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Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
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Body
Overview
Control body dimensions
Ways of detail when restoring performance Body
Body repair
Removal and installation of elements of the car body
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Control body dimensions



Set mud flaps, longitudinal and panel grille
Fig. 11.5. Set mud flaps, longitudinal and panel grille: A1 = 1260 mm; A2 = 1547 mm; A3 = 810 mm

Control the size of the installation panel radiator grille and supporting cups spring front suspension
Fig. 11.6. Control the size of the installation panel radiator grille and supporting cups spring front suspension: A4 = 840 mm; A5 = 990 mm


Control the size, allowing to determine the displacement of the support cup springs front suspension
Fig. 11.7. Control the size, allowing to determine the displacement of the support cup springs front suspension: A6 = 1220mm


Control the size of installation longitudinal and cross-hood space
Fig. 11.8. Control the size of installation longitudinal and cross the engine compartment: B1 = 660 mm; B2 = 955 mm


Measuring windscreen
Fig. 11.9. Measurement of the windscreen:
C1 = 1365 mm


Check the size of the front opening and the relative position of the front and middle pillars
Fig. 11.10. Check the size of the front opening and the relative position of the front and middle pillars: D1 = 1085 mm


Dimensions to assess the change in the geometry of the front door opening
Fig. 11.11. Dimensions to assess the change in the geometry of the front doorway: D2 = 1325 mm; D3 = 857 mm


Dimensions to assess changes in the geometry of the rear doorway to the body "sedan"
Fig. 11.12. Dimensions to assess changes in the geometry of the rear doorway to the body "sedan?»: D4 = 1040 mm; D5 = 840 mm


The dimensions determining the relative position of the middle and rear racks for body "sedan"
Fig. 11.13. The dimensions determining the relative position of the middle and rear racks, Body ?«sedan?»: D6 = 876 mm


Dimensions to assess changes in the geometry of the rear doorway Body <wagon>
Fig. 11.14. Dimensions to assess changes in the geometry of the rear doorway to the body "wagon?»: D7 = 1088 mm;
D8 = 840 mm


The dimensions determining the relative position of the middle and rear racks for body "wagon"
Fig. 11.15. The dimensions determining the relative position of the middle and rear racks, Body 'wagon ?»: D9 = 875 mm


The dimensions determining the relative position of the B-pillar
Fig. 11.16. The dimensions determining the relative position of the B-pillar:
E1 = 1550 mm; E2 = 1370 mm; E3 = 1390 mm


In Fig. 11.5, 11.6, 11.7 presents the size of the control installation of body parts in the engine compartment. In Fig. 11.8 shows the size of the bottom of the control engine compartment. In Fig. 11.9 is a reference size of the windscreen. Door opening on front body "sedan" and "universal" are the same. They control the dimensions shown in Fig. 11.10 and 11.11. The rear door opening for the body "sedan" and "versatile" different. Their dimensions are shown in Fig. 11.12, 11.13, 11.14, 11.15.

The point of application of the measuring tool
Fig. 11.17. The point of application of the measuring tool


Driving metering opening rear window
Fig. 11.18. Driving metering opening rear window: F1 = 1245 mm


The point of application of the measuring tool when measuring the diagonals of the opening rear window
Fig. 11.19. The point of application of the measuring tool when measuring the diagonals of the opening rear window


Control the size of the rear cross member of the luggage compartment and the rear of the top opening lid
Fig. 11.20. Control the size of the rear cross member of the luggage compartment and the rear of the top opening lid: G1 = 1240 mm; G2 = 975 mm


The size of the opening in the lid bottom of
Fig. 11.21. The size of the trunk lid opening at the bottom: G3 = 870 mm


Control the size of the opening under the fifth door body "wagon"
Fig. 11.22. Control the size of the opening under the fifth door body "wagon": H1 = 1015 mm; H2 = 1116 mm


Control the size of the position the body side of the fifth door aperture body "wagon"
Fig. 11.23. Control the size of the position the body side of the fifth door aperture body "wagon"


Control the size of a back body side members <sedan> and <wagon>
Fig. 11.24. Control the size of spars tailgate body "sedan" and "versatile":
J1 = 1145 mm; J2 = 1670 mm; J3 = 885 mm


The relative sizes of the position of front and rear spars floor
Fig. 11.25. The relative sizes of the position of front and rear spars floor: K1 = 1 767 mm


The total size of the control underbody
Fig. 11.26. The total size of the control underbody: L = 4049 mm


If necessary, repair the effects of a side impact or rollover critical dimensions between the B-pillar, presented in Fig. 11.16 and Fig. 11.17 are the same for the body "sedan" and "versatile". These dimensions make it possible to evaluate the change in the geometry of the cabin. The opening rear window is monitored by measuring the diagonals, shown in Fig. 11.18 and 11.19. The dimensions of the luggage compartment lid and the opening for the body "sedan" are shown in Fig. 11.20 and 11.21, and for the fifth door body "wagon" in the figure. 11.22 and 11.23. The dimensions of the spars of a back body shown in Fig. 11.24, the same for "sedan" and "versatile". The relative sizes of the installation of front and rear wing spars for the body "sedan" and "versatile" are identical and shown in Fig. 11.25. The total size of the bottom of the control body "sedan" and "versatile" and the same is measured between the extreme front cross hole and the end of the rear side member, as shown in Fig. 11.26.




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