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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 6 (2002 release)

general info. full specifications. diagnostics. hints. tips. tricks
Mazda 6
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Mazda
6
Operation and maintenance of car
Engine
General description new engines models L8, LF, L3
The mechanical part of engines
Engine Model L8 or LF
Checking the contents of the CO / CH in the exhaust gas
Measurement of engine compression
Verify accessory drive belt
General information and safety when removing the power unit
Removal of sealant
Removal and installation of the power unit
Check actuator variable valve timing (L3)
Removal and installation of the actuator variable valve timing (L3)
Timing chain drive
Removal and installation of the oil control valve (OCV) (L3)
Checking the oil control valve (OCV) (L3)
By operation of the spool valve (OCV) (L3)
General repair operations on the power unit
Check the cylinder head
Assembling the cylinder (the beginning)
Install the crankshaft bearing caps
Installation of the piston rings
Assembling the piston
Install the connecting rod bearing and caps
Assembling the balancing unit (L3 c variable valve timing mechanism)
Assembling the cylinder (the end)
Assembling the cylinder head
Assembling the valve timing
Appendix 1
Annex 2
Appendix 3
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
 


Hit Counter by Digits


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Assembling the balancing unit (L3 c variable valve timing mechanism)



Make sure that the balancing gear unit is not damaged, and ensure smooth rotation of the shaft.

ATTENTION
Balancing the unit can not be dismantled, as has a high precision manufacturing.

Turn the crankshaft clockwise and set the piston of the first cylinder in the TDC.
Install the shim to the seat surface of the balancing unit.

Tags balancing unit
Fig. 2.177. Tags balancing unit


Install the balancer unit to the cylinder block after setting the mark of the balancing unit on top of the center (Fig. 2.177).

Rotation balansirovchnogo shaft with a screwdriver
Fig. 2.178. Rotation balansirovchnogo shaft with a screwdriver


Insert a screwdriver into the crankshaft in the first counter, the rotation and the application of the axial force to the crankshaft Perform a screwdriver acting as a lever it, as shown in Figure 2.178.

Measuring clearance gearing shaft driven gear
Fig. 2.179. Measuring clearance gearing shaft driven gear


Install special tool as shown in Figure 2.179, then measure the gap in the teeth, using a dial gauge.
If the clearance exceeds the specified value, measure it again and, using shims selection table, select the appropriate gasket according to the following procedure.

ATTENTION
When measuring the gap, turn the crankshaft one full turn and check that the clearance rate of the following six positions: 10 ?�, 30 ?�, 100 ?�, 190 ?�, 210 ?�, 280 ?� after TDC.

The gap in the gearing: 0,005-0,101 mm.
Using the basic shim (number 50), set the balancer unit to the cylinder block, and then measure the clearance.
Select shim in accordance with the result of measurement.
Install selected shim on the balancing unit, then install the balancer unit to the cylinder block.




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Install the connecting rod bearing and caps
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Assembling the cylinder (the end)

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