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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz C-Class (W203, 2000 issue)

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Mercedes-Benz W203
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W203
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Removal and installation of the air mass meter
Check injectors
Removal and installation of a fuel distributive highway and injectors
Check and adjust idle speed / ignition timing / CO
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Removal and installation of a fuel distributive highway and injectors



The fuel distribution pipe, injectors and sensors.
4-cylinder gasoline engine is 111 (1 of 3)

1 - Cork
2 - The valve connection for fuel pressure test
3 - The fuel distribution pipe
4 - Bolt M8 9Nm
5 - Locking bracket
6 - the fuel pressure damper
7 - Retaining bracket, the injector to the fuel distribution manifold
8 - Injector

The fuel distribution pipe, injectors and sensors.
4-cylinder gasoline engine 111 (2 of 3)

1 - Camshaft position sensor
2 - Bolt, 8 nm
3 - M6, 8 nm
4 - Disc
5 - The crankshaft position sensor
6 - Knock Sensor
7 - Bolt, 20 Nm. The tightening torque should be maintained accurately
8 - Cable weight engine mount

The fuel distribution pipe, injectors and sensors.
4-cylinder gasoline engine 111 (3 of 3)

1 - Coolant temperature
2 - Plug the emergency oil pressure switch
3 - Suction pressure sensor
4 - Seal
5 - oil level sensor

Withdrawal

PERFORMANCE ORDER

1. Disconnect the negative (-) cable of the battery when the ignition is off. You must first remove the air filter box of the passenger compartment.

Before disconnecting the cable, find out the radio security code, if any, address to Section Replacement of the battery.

2. Engine 112: Remove the top cover of the engine or air filter with a cylinder head covers.
3. Release the electrical wires to the injectors. Mark the position of the connector cables to facilitate subsequent installation.
4. Disconnect the injectors connectors by pressing in the wire guide.
5. Relieve the fuel pressure, refer to Section Resetting the pressure in the fuel system.
6. Disconnect the fuel from a fuel distribution manifold. When the leaking fuel, wipe it with a cloth.
7. S32AMG: Lift up the top part of the distributor of the charge air.
8. Disconnect the fuel distribution manifold and remove it together with the injectors from intake manifold.
9. Remove the retaining clip on the side of the injector and remove from the injector distribution pipe.


Setting

PERFORMANCE ORDER

1. Put on the injectors (2) new O-rings (3) and (4) and lightly grease them.

2. Insert the injectors into the fuel distribution manifold and secure the retaining clip (1) so that the bracket included in the four-sided rail injector.
3. Check o-ring on the fuel distribution manifold, if necessary, replace. Rings before installation grease with pure impellent oil.
4. Insert the fuel distribution manifold with injectors in the inlet pipe or the bottom of the charge air distributor and secure 9Nm effort.
5. Secure the fuel pipe at the moment of 38Nm.
6. Replace the upper part of the combustion air distributor.
7. Dock connectors and secure the injectors. Lay the cable as it passed before removing and lock connector.
8. Set the engine cover and air filter.
9. Connect the negative (-) cable to the battery when the ignition is switched off. Replace the cabin air filter box. Enter the code of the radio and set the time on the clock.





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Check and adjust idle speed / ignition timing / CO

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