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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Mercedes-Benz
G-class
Introduction
Controls and operation receptions
Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
All-wheel drive - general information
Transfer case
Changing the oil in the transfer case
Removing and installing transfer case control module
Removal and installation of the vacuum receiver control differential lock
Removal and installation of the vacuum pump drive locking differentials
Removal and installation of the servo transfer case
Detaching and attaching the drive shafts to the transfer box
Removing and installing transfer case
Removal and installation of supports of suspension transfer case
The design of the transfer case
Replacement seals
Removal and installation of the executive cylinder drive locking center differential
Removing and Replacing the Front Cover
Removal and installation of the bearing cover intermediate flange
Disassembly and assembly of the bearing cap
Removing and installing the cover intermediate flange
Removal and installation of an intermediate flange
Removal and installation of a center differential
Disassembly and assembly of the center differential
Removing and installing input and intermediate shafts
Dismantling the input (drive shaft)
Dismantling the intermediate shaft
Removal and installation of components of the mechanism lock the center differential
Removal and installation of components of the mechanism of switching modes of transfer case
Bridges
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
Wiring
 


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Removal and installation of components of the mechanism of switching modes of transfer case



The design of the drive mode switch transfer case

1 - Bolt
2 - Disc
3 - End cap
4 - insert

5 - switching rod
6 - Shift Fork
7 - Bearings

Driving landing shift fork

8 - Assembling the rod with a fork toggle


PERFORMANCE ORDER

  1. Remove the transfer case (see. Section Removal and installation of a distributing box).
  2. Remove the servo transfer case (see. Section Removal and installation of the servo transfer case).
  3. Remove the shift fork and stem assembly (8).
  4. Installation is performed in reverse order - do not forget to thoroughly clean all the components.




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