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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen Golf 2 / Jetta
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Volkswagen
Golf 2 / Jetta
General Information
Engine
The power supply system
Coupling
Transmission
Refitting
Four-speed transmission
Specifications
Dismantling gearbox
Primary shaft
Output shaft
Synchronizer
Differential
Assembling the gearbox
The gear change mechanism
A five-speed manual transmission
The four-speed transmission of type 020
A five-speed transmission of type 020
Automatic transmission
Transmission
Front-wheel Drive
A steering
Suspension
Brakes
Body
Electrical
 


Hit Counter by Digits


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Primary shaft



Primary shaft

1 - a lock ring;
2 - an adjusting washer;
3 - the bearing;
4 - the input shaft;
5 - the transmission housing;
6 - the bearing;
7 - a lock ring;
8 - a gear wheel of 4th transfer;
9 - the needle bearing;
10 - a blocking ring of the synchronizer;
11 - washer;
12 - a lock ring;
13 - synchronizer;
14 - a blocking ring of the synchronizer;
15 - a gear wheel of 3rd transfer;
16 - the needle bearing;
17 - a spring;
18 - rusk;
19 - sliding sleeve of the synchronizer;
20 - a nave of the synchronizer

Measure the clearance between the gear and the blocking ring

Dismantling

PERFORMANCE ORDER
1. Remove the retaining ring 7.
2. Remove the gear August 4 th gear and the needle bearing 9.
3. Remove the locking ring 10 of the synchronizer.
4. Remove the washer 11 and the retaining ring 12.
5. To press a gear March 15 th gear with synchronizer 13 and a locking ring 14.
6. Remove the needle bearing 16.

Assembly

PERFORMANCE ORDER
1. Check the clearance between the gear 15 3rd gear and the locking ring 14 and between the gear 8 4th gear and the locking ring 10. This locking ring is inserted into the cone and the corresponding gear probe to measure the distance between them (see. Fig. Measurement gap between the gear and the locking ring). Gap "a" should be equal to 1.1-1.7 mm Maximum permissible backlash - 0.5 mm.
2. Lubricate the needle bearing 16 (see. Fig. A primary shaft) and install it on the shaft 4.
3. Set the gear March 15 th gear.
4. Install the synchronizer blocking ring 14.
5. Press on the synchronizer 13 so that the slot on the synchronizer hub has been directed towards a gear wheel of 4th transfer and synchronizer crackers have got to grooves of a blocking ring.
6. Install the retaining ring 12 and the washer 11.
7. To establish blocking ring 10, watching that synchronizer crackers have got to grooves of a blocking ring.
8. Lubricate the needle bearing 9 and install it on the shaft 4.
9. Install pinion August 4 th gear.
10. Install the snap ring.




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Dismantling gearbox
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Output shaft

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