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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

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Volkswagen Polo
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Polo
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Tightening torques Nm
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Tightening torques Nm



Engine
Bolts cylinder head:
Stage I - 40
Stage II - 60
Stage III - Do not use a torque wrench to tighten the tightening sequence in compliance with a further 1/2 turn
Stage IV - How to Stage III
Bolts main bearing caps - 65 to + 90 ?�
The bolts connecting rod bearing caps - 30, and then to tighten on 90 ?�. Oil the bearing surfaces of the nuts or bolts
Bolts flywheel - 60 + 90 ?�
Bolts clutch - 20 (bolts 12 Point Cap)
Drive the crankshaft pulley:
Stage I - 90
Stage II - Tighten 1/3 turn (120 ?�)
Bolts toothed belt to the engine block - 10
Intermediate plate engine, front - 10
Cylinder head cover - 10
Ignition distributor - 10
Bolts of fastening of the water pump to the engine - 10
Details of the radiator - See. Corresponding figure
Engine mounting - See. Div. 2.1.1
Protective cover (lower side of the engine) - 10
Bolts starter - 20
Attaching the motor to the gearbox:
- Bolts M10 - 45
- Bolts M12 - 80
Mounting of the exhaust pipe to the exhaust manifold - 40
Securing the pallet to the block of cylinders - 20
Mounting flange rear oil seal to the engine - 10
Mounting flange ignition distributor to the cylinder head - 20
Camshaft pulley - 80
Mounting the oil pump to the engine block - 20
Metal plate to the ignition point of the scale - 10
Fixing maslozabornika filter to the crankcase - 10
Oil drain plug - 30
Spark plugs - 20
Oil pressure sensor - 25
Cover thermostat housing - 10
Fixing pipes of the cooling system to the engine - 10
Mount the intake manifold to the engine - 25
Details of the fuel injection system - See. Corresponding figure
Exhaust system - The same
Clutch and Transmission
Mounting the clutch lever to the axis of the clutch fork - 25
Rail mount clutch release bearing on the gearbox - 15
Mount the clutch cover to the flywheel - 20 (bolts 12 Point Cap)
Bolt clutch mechanism control gear - 20
Nut clutch clamping brackets - 15
Nuts of fastening of the side plates clutch - 30
Body fixing the gear lever to the gearbox - 10
Fixing Bearing shift lever
- Transmission to the body of the gear lever - 10
Securing the engine to the transmission - See. Sec. "Engine"
Mounting the drive shaft to the gearbox - 45
Mount the intake manifold - 25
Suspension Transmission - See. Div. 2.1.1
Oil filler plug - 25
Oil drain plug - 25
Bolt bypass lever - 35
Attaching the cover to the gearbox housing - 25
Bolt driven gear to the flange - 25
Mount clutch housing to gearbox housing - 25
Reversing Light Switch - 70
Drive wheels
Mount the drive shaft to the gearbox - 45
Nuts of fastening of the drive shafts to naves - See. Sec. 9
Steering
Nut steering wheel - 50
Nuts of fastening of the tie rod - 30
Lock nut Tie rod - 50
Mounting the steering gear to the body - 30
Bolt universal joint - 30
Power steering pump - See. Corresponding figure
Details of the hydraulic connections - See. Corresponding figure
Bolts for wheels - 110
Front suspension
Nut wheel drive shaft - see. Sec. 9
Nut ball screws on the tie rod - 30
Mounting holder of a support to the shock absorber - 70
Mounting support to the holder - 25
Mounting the brake disc to the wheel hub - 5
The shield brake disc - 10
Fixing control arm to the body:
- Horizontal mounting bolts - 70
- Bolts of vertical use - 50 + to tighten 90 ?�
Nuts of fastening of the stabilizer bar to the control arm - 25
Mount ball joint to the control arm - 35
Nut connection with the hinge bolt - 35
Attaching stabilizer to the body (yoke) - 30
Securing the wheel drive shaft to the gearbox - 45
Fixing front axle to the body - 50 + to tighten 90 ?�
Shock absorber Wheel bearing housing - 95
Nut shock absorber upper bearing - 60
Bearing Mounting the shock absorber body - 60
Fixing the wheel speed sensor to the steering knuckle - 10
Fixing ring gear to the hub - 10
Rear suspension
Mounting the shock absorber at the bottom of the beam to the bridge - 55
Fixing the longitudinal beam to a body - 65
Fixing the wheel speed sensor to the bridge - 10
Mounting the shield of the brake mechanism to the bridge - 60
Nut shock absorber rod - 15
Mounting the shock absorber body - 25
brake system
Fixing the front support to the holder of a support - 25
Mounting holder of a support to the shock absorber - 70
The main brake cylinder - 20
Brake servo - 20
Mount brake line to the cylinder - 10
Mounting the brake hose to the caliper - 15
Mount brake line to the wheel brake cylinder - 10
Bolts shield brake - 60




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