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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Preliminary checks on the car
Inspection of the absence of leaks and damage
Checking the V-ribbed belt
Removing and installing V-ribbed belt (gasoline engine 4,2L)
Removing and installing V-ribbed belt (gasoline engine 3,2L)
Checking the belt pulley on the bias (petrol engine 4,2L)
Removal and installation of the bottom screen proofing engine compartment
Removal and installation of the top casing of the engine
Check compression (petrol engine 3,2L)
Check compression (diesel engine 5,0L)
The mechanical part (petrol engines 3,2L)
The mechanical part (petrol engines 4,2L)
The mechanical part (diesel engines 5,0L)
Removing and installing subframe
Pressurization system (diesel engines)
Cooling system (petrol engines)
The cooling system (diesel engines)
Lubrication (petrol engines)
Lubrication system (diesel engines)
Injection System (petrol engines)
Fuel injection system (diesel engines)
Exhaust
FUEL (beninovye engines)
Tables
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Steering Gear
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Onboard electric
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Checking the belt pulley on the bias (petrol engine 4,2L)



NOTE
After replacing vane pump for power steering, air conditioning compressor and power steering pump bracket and the air conditioner compressor is necessary to carry out the following checks on the belt pulley misalignment to avoid damage to the V-ribbed belt.

Remove the pulley-steering vane pump.
Remove the serpentine belt.

Removing the tap-off roller
Fig. 2.6. Removing the tap-off roller: 1 - discharge roller


Remove the discharge roller 1 (Fig. 2.6).
Apply a template to a 3201 belt pulley for air conditioner compressor.

NOTE
Air conditioner compressor pulley must match the power steering pump pulley.


Compensation washers
Fig. 2.7. Compensation washers


If the pulleys are not the same distance, align pulleys shims of 0.6; 0.8; 10; 1.2 and 1.4 mm (Fig. 2.7).
Finally, check the alignment of the pulleys using the template 3201.
Install vent clip. Torque: 25 Nm.
Install the serpentine belt.
Tighten the fastening screws power steering pump pulley to a torque of 22 Nm.




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Removing and installing V-ribbed belt (gasoline engine 3,2L)
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Removal and installation of the bottom screen proofing engine compartment

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