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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Repair of steering
Removing and installing steering column
Removing and installing seal
Removing and installing drive the power steering
Removal and installation of steering draft
Vane pumps, 5-cyl. diesel engine
Removal and installation of thumb pump, 5-cyl. diesel engine
Removal and installation of thumb pump, 6-cyl. diesel engine
Removal and installation of thumb pump (6-cyl. Petrol engine)
Bleeding the steering system and check for leaks
Check steering system for leaks
Brakes
Onboard electric
Body
diagrams
 


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Removing and installing steering column



Withdrawal
Set the wheels straight.

ATTENTION
Before working on the equipment, and the steering wheel is necessary to follow these conditions.
Remove the negative terminal of the battery
Wheels should stand straight.
Failure to follow these instructions can result in failure of the airbag system in a subsequent operation.

Selector lever, set to "N?� and switch off the ignition.
Remove the cover in the footwell on the driver's side.
Remove the steering column control.
Raise the vehicle.
If present, remove the shield from the steering mechanism (2 screws).
Remove the bolt of the universal joint of the steering mechanism and remove the joint from the steering mechanism.
Carefully insert the lower shaft into the upper shaft until it stops.

Vehicles with 10-cyl. Diesel
Remove the steering gear and slide to the left.

Continuation of the assembly operations for all vehicles

Nuts of fastening of the seal
Fig. 5.2. Nuts of fastening of the seal


3 Remove the nuts of the seal (Fig. 5.2).
On vehicles with certain engine variants, the top nuts are also available from the top of the engine compartment.
Remove the brake light switch.

Bolts braces
Fig. 5.3. Bolts braces


Remove the bracket 1 (Fig. 5.3).

Fixing screws
Fig. 5.4. Fixing screws


On vehicles with electric steering column, remove the plug 1 (Fig. 5.4).
Disconnect the other connectors and remove the wires from the holder of the right and left of the steering column.
Remove the bolts (Fig. 5.4).

Fixing bolts of the steering column
Fig. 5.5. Fixing bolts of the steering column


Remove the bolt 1 and the end of the bolt 2 (Fig. 5.5).
Carefully remove the steering column.
The upper part of the steering column can not be separated from the bottom with no markings.
If the gearing will not take its original position, then the further operation of this can lead to vozniknveniyu knocks.
If necessary, remove the sealing sleeve.

Fixing
Fig. 5.6. Fixing



ATTENTION
Attachment 1 is not allowed to shoot (Fig. 5.6). It serves as protection during transport.

Setting
Install in reverse order, with the following should be considered.
When replacing the mechanical steering column must be replaced as a handle for its adjustment.
Install the steering column on the crossbar.
Insert and tighten the screws on the opposite hand.
Tighten the screws.

Tightening sequence

Sequence of a tightening of bolts of fastening of a steering column
Fig. 5.7. Sequence of a tightening of bolts of fastening of a steering column


Bolts 1 to 4 in the tightening torque of the sequence represented in Figure 5.7.
Then tighten the nut 5 torque.
Install the universal joint on the steering gear and tighten.
Properly install and tighten the sealing sleeve.
When installing a new steering column, you must use tester VAS 5051, follow the adaptation of the electric steering column lock.
For this mode ?�Gefuehrte Funktionen / Guided functions", first select the system ?�Wegfahrsicherung / alarm" and then ?�Anpassung der ELV / Adaptation of the electric steering column lock."
Then perform basic setting steering angle sensor sender G85 via tester VAS 5051.

Tightening torques
Universal joint to the steering mechanism (use new screw) - 40 Nm + 90 ?�.
The screen on the steering mechanism (if available) - 10 Nm.
The steering column to the cross beam (use a new nut - 20 Nm
Seal the front wall - 4 Nm.




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Removing and installing seal

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