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Disassembly and assembly of mechanical transmission
| Fig. 3.8. Components of a mechanical transmission: 1 - Back Cover; 2 - lock nut; 3 - a lock ring; 4 - the transmission housing; 5 - tube retainer, the spring and the ball; 6 - the intermediate shaft reverse gear; 7 - an intermediate gear wheel of a backing; 8 - fork reverse gear assembly; 9 - Scenes (spring) reverse gear; 10 - the lever of inclusion of a reverse gear; 11 - stop reverse gear; 12 - reversing light switch; 13 - a conducted gear wheel drive of a speedometer; 14 - lock pin; 15 - 1-2 shift fork rod gear; 16 - a plug of switching gears 1-2; 17 - stem tip 1-2 shift fork gear (head gear shift 1-2); 18 - lock pin; 19 - 3-4 shift fork rod gear; 20 - a plug of switching gears 3-4; 21 - stem tip 3-4 shift fork gear (head gear shift 3-4); 22 - lock pin; 23 - Gear Shift 5-rear gear; 24 - a plug of switching 5 reverse gear; 25 - stem tip shift fork 5th gear rear (5-head switch the rear gear); 26 - the input shaft; 27 - the output shaft; 28 - a cover of the bearing; 29 - the differential assembly; 30 - Magnet; 31 - gland; 32 - clutch
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Dismantling
Remove the rear transaxle housing, locknut and the retaining ring (Fig. 3.9). Remove the cap retainer, spring and ball.
Remove the bolts fastening the rear housing and the main body. Remove the intermediate shaft reverse gear and an intermediate reverse gear.
Remove the stopper reverse gear and fork reverse gear assembly (Fig. 3.12).
| Fig. 3.13. Removing the lock pin of the plug and the tip of the rod assembly from the pin vyshtampovki
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Carefully remove the locking pin from the plug and the tip of the rod assembly with vyshtampovki pin (Fig. 3.13).
Remove all locking pins, the location of which is shown in the figure (Fig. 3.14).
| Fig. 3.15. Gear Shift 5-rear gear shift fork 5 and the rear gear shift fork stem tip 5 rear transmission
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Remove the shift fork rod 5 back-gear shift fork 5 and the rear gear shift fork stem tip 5 rear transmission (Fig. 3.15).
| Fig. 3.16. Stem plugs and plug 3-4 gear shift
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Remove the Gear Shift gears 3-4, 3-4 shift fork and gear shift fork stem tip 3-4 gear (head gear shift 3-4) (Fig. 3.16).
| Fig. 3.17. Stem plugs and plug 1-2 gear shift
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Remove the Gear Shift gears 1-2, 1-2 shift fork and gear shift fork stem tip 1-2 gear (head gear shift 1-2) (Fig. 3.17). Remove the synchronizer sleeve and the gear assembly input and output shafts in this order, and then lift the main shaft (Remove synchromesh clutch and gear input and output shafts).
Remove rings, bearings and the synchronizer clutch assembly of the input shaft. Remove the four bearing and remove the output shaft (Fig. 3.18). Remove the differential assembly.
Remove the speedometer driven gear after removing the bolt (Fig. 3.19).
Remove the input shaft oil seal using a screwdriver or a suitable tool (Fig. 3.20). Remove the gland. Remove the oil seal stop reverse gear with a screwdriver or a suitable tool.
Remove differential oil seal using a screwdriver or a suitable tool (Fig. 3.21).
Assembly
To assemble the bearings PPC and install the differential housing, use a special tool (Fig. 3.23).
Install the speedometer driven gear.
Install the differential into the crater of coupling (Fig. 3.25). Set the input and output shafts in the clutch crater.
| Fig. 3.26. Installing the gear input shaft and vyhdnogo
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Install gears and synchronizer clutch assembly input and output shafts (Fig. 3.26). Install the rod of a plug of switching gears 1-2, 1-2 gear shift fork and stem tip 1-2 shift fork gear (head gear shift 1-2). Install the rod of a plug of switching gears 3-4, 3-4 gear shift fork and stem tip 3-4 shift fork gear (head gear shift 3-4). Install the shift fork rod 5 back-gear shift fork 5 and the rear gear shift fork stem tip 5 rear transmission.
Install the locking pins and rods forks forks in the collection, in the order shown in the diagram (Fig. 3.27). Install the fork reverse gear assembly and limiting reverse gear and tighten two bolts fork reverse gear. Install the reverse gear lever and tighten the two screws lever of inclusion of a reverse gear. Install Scenes (spring) reverse gear.
| Fig. 3.28. Intermediate shaft reverse gear and intermediate gear reverse
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Install the intermediate shaft reverse gear and an intermediate gear reverse (Fig. 3.28). Attach a magnet to the crater of the clutch.
Install reversing light switch. Install the plug, seat, springs and balls. Install the output shaft lock nut. Replace the back cover.
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