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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Santa FE (2006 release)

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Hyundai Santa FE
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Hyundai
Santa FE
Operation and maintenance of car
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Manual Transmission
On-vehicle
Removal and installation of a mechanical transmission
Disassembly and assembly of mechanical transmission
Check disassembling and assembling the input shaft
Check, disassembly and assembly of the output shaft
Removal, check and assemblage of the mechanism gear manual transmission
Test and assembling the gear lever
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Changing the oil in the transfer case
The transfer case assembly
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Removal and installation of a mechanical transmission



Withdrawal
Disconnect the negative (-) terminal of the battery.
Remove the air filter duct.
Remove the air cleaner assembly and the air intake duct of the engine.
Disconnect the connector reversing light switch.
Disconnect the pipe and the clutch catches.

Clutch slave cylinder
Fig. 3.5. Clutch slave cylinder


Remove the clutch slave cylinder (Fig. 3.5).
Disconnect the speedometer cable.

Removing the cable shift
Fig. 3.6. Removing the cable shift


Remove the shift cable and select cable transmission (Fig. 3.6).
Remove the starter mounting bolts and remove the upper connecting bolts gearbox.
Fix the engine on a special device (traverse 09200-38001) for mounting brackets.
Remove the support arm transmission and gearbox support.
Lift up the vehicle.
Remove the front wheels.
Remove the drain plug and drain the oil from the gearbox.
Disconnect the tie rods, ball joints of the lower arms and drive shafts.
Remove the bolt and disconnect the universal joint shaft steering system, then remove the bolts steering return line.
Remove the front muffler.
Remove the bolts of the subframe and the subframe.
Remove the front and rear mounting kronsheyny transmission.

Side bolts gearbox
Fig. 3.7. Side bolts gearbox


Remove the side bolts gearbox (Fig. 3.7).
Lower gearbox assembly from the engine compartment, supporting it with podkatnye hydraulic jack.

NOTE
By keeping the gearbox assembly, ensure that the support paddock hydraulic jack acts on a large area of the transaxle housing and the force of the jack is not applied to one local point of the transaxle housing.

ATTENTION
Supports the engine and transmission to be installed in the order listed below.
Bracket side engine mount.
A support arm of a transmission.
Bracket rear engine mount.
Front engine mount bracket.
Be careful when installing the bracket front pores of the engine not to damage or deform the support. If the support is broken, it may be a strong vibration of the power unit with the engine idling.

Setting
Installation of parts made in the reverse order of removal.




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Disassembly and assembly of mechanical transmission

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